DIWire Bender makes nearly any shape imaginable

The people over at Pensa posted an awesome CNC wire bender on their blog. Robotic wire benders are common industrial machine that are very fun to watch. These machines can turn out custom wire-bent parts or sculptures in a matter of seconds. The Pensa team’s “DIWire Bender” might not be as fast as the big boys, but it works just the same.

From their Tumblr blog, we see that there are motors to draw the wire off a spool and into a hollow shaft. At the business end of the machine, there’s a small gear-driven bender that can form wire in just about any shape. There’s an awesome video of the DIWire Bender in action after the break if your mind is still trying comprehend how wire top hats and glasses can be made.

The Pensa team says they built this to fill a void in DIY fabrication machines – 3D printers are great and all, but some things can be done more easily by bending some wire.

Continue reading “DIWire Bender makes nearly any shape imaginable”

Wire loop game penalizes for touches by shrinking your wand

We really like this take on a conductive wire maze game. It’s the result of a 48-hour hackathon in Belgium which required that all projects stemming from the event use an Arduino. We think [Jan] and [Kristof] made perfect use of the prototyping device in the time allotted. The event organizers thought so too because this took top prize.

As you can see, the gaming area is two-sided, and consists of some copper wire bent into a maze. There’s a wand made out of a PVC pipe with a loop of braided cable running through it. The loop surrounds the copper track and each player needs to get from the beginning to the end, touching checkpoints along the way without coming in contact with the track.

Pretty standard, right? Well there’s a twist. At each checkpoint the Arduino signals a servo motor in the wand to make the loop smaller. Add to that a penalty/reward system: if you touch the track, your loop gets smaller and your opponent’s loop grows larger. Don’t miss the head-to-head action after the break.

This reminds us of that wire-based cave racer from a few years back. Continue reading “Wire loop game penalizes for touches by shrinking your wand”

Hackaday Links: January 5, 2012

Now make it life size

Here’s a scale model of the classic Playstation game Wipeout. It uses quantum levitation, superconductors, liquid nitrogen, and incredibly detailed models of the cars in Wipeout. They’re able control the speed and direction of the cars electronically. Somebody get on making one of these I can drive. Never mind, it’s totally fake, but here’s a choo-choo that does the same thing. Thanks for the link, [Ben].

Found a use for eight copies of Deep Impact

Where do you keep all your wire? [Paul] keeps his inside VHS tapes. It’s one of the most efficient ways of storing wire we’ve seen, just don’t touch those VHS copies of the original Star Wars trilogy.

There’s MAME machines for pinball?

MAME arcade machines are old hat, but we’ve never seen something to emulate pinball. The build uses two LCD monitors, a small computer and PinMAME. There’s videos in the build log; tell us if we’re stupid for wanting to build one. Thanks go to [Adrian] for sending this one in.

LEGO binary to decimal conversion

[Carl] is doing a few experiments to see if it’s possible to build a calculating machine out of LEGO. He managed to convert four bits of binary into decimal. We’ve seen a LEGO Antikythera mechanism but nothing on the order of an Analytical Engine or some Diamond Age rod logic. Keep it up, [Carl].

Lubs and Dubs that aren’t for dubstep

The folks at Toymaker Television posted a neat demo of heart rhythms emulated with a microprocessor. It cycles through normal sinus rhythm, atrial fibrillation, atrial flutter, and everything else that can go wrong with your heart. We know some nurses that would have loved this in school.

Four-axis camera mount rides on a wire

Here’s [Badwolf’s] team posing with their college project. It’s a 4-axis gimbal mount for a camera that they designed in CAD, cut parts using a laser, then milled them down to specifications. In the picture above there is a tiny point-and-shoot camera mounted inside the suspended ring but the rig’s strong enough to support cameras of any size.

That mounting ring can rotate like the hands of a clock, but it also pivots on a horizontal axis. The bracket that holds the ring can rotate on a vertical axis, and the entire assembly moves along the wire supporting it. After the break you can see some test footage that shows the rig being operated via a handheld radio controller.

This setup let’s the camera travel as far as the cable can reach. But if you want something that lets you take photographs of very tall objects you’ll need to use a different setup. Continue reading “Four-axis camera mount rides on a wire”

Making model rocket motor igniters

[Stephan Jones] has an easy method for making your own model rocket engine igniter. The solid state motors used in this hobby consume one igniter with each electrically triggered launch. Whether you’re making your own motors or not, this construction technique should prohibit you from every buying an igniter again. The process involves bending some nichrome wire around a paper clip, adding some structural support to the leads using masking tape, and insulating the business end with a quick dip in paint.

Now would be a good time to send us your launchpad hacks. All we’ve seen so far is a launchpad for water rockets.

[via Make]

EL Wire: make it, connect it, power it

[Jeri’s] back with a series of videos that outlines the step-by-step electroluminescent wire manufacturing, making EL panels from PCBs, and assembling power supplies for EL hardware. These concepts are actually quite approachable, something we don’t expect from someone who makes their own integrated circuits at home.

The concept here is that an alternating current traveling through phosphors will excite them and produce light. You need two conductors separated by a dielectric to get the job done. For wire, [Jeri] uses one strand of enameled magnet wire and one strand of bare wire. The enamel insulates them, protecting against a short circuit.

But that’s not all, she also tests using a circuit board as an EL panel. By repurposing the ground plane as one of the conductors, and using the solder mask as the dielectric she is able to paint on a phosphor product resulting in the glowing panel.

Finally, you’ve got to get juice to the circuit and that’s where her power supply video comes into the picture. We’ve embedded all three after the break. It’s possible that this is cooler than blinking LEDs and it’s fairly inexpensive to get started. The circuitry is forgiving, as long as you don’t zap yourself with that alternating current.

Continue reading “EL Wire: make it, connect it, power it”

A different take on electric motor cars

[Craig Carmichael] has been hard at work on his electric hub motor for cars. Unlike typical electrical vehicles the plan is to bypass the transmission, differential, and everything else all together by connecting directly to the hub of the wheel. The goal of giving greater thrust and still allowing the use of a gas engine if need be.

There’s really too much detail for us to even begin to try to explain the entire project in a short recap, but [Craig] builds the entire motor (from magnets to coil windings) and wires his own controller (from schematic to finished PCB), all while documenting the process thoroughly for those wishing to make their own.