DIY Pellet Fed Boiler Is Hot Stuff

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[Firewalker] has designed a great pellet burning boiler (translated). Wood and biomass pellets have gained popularity over the last few years. While freestanding stoves are the most popular method of burning the pellets, [Firewalker] went a different route. He’s converted a boiler from what we assume was oil to pellet power. An Arduino controls the show, but don’t hold it against him. [Firewalker] is just using the Arduino as an AVR carrier board.The software is all written in C using AVR studio. The controller’s user interface is pretty simple. A two-line character based LCD provides status information, while input is via buttons. Once the system is all set up, thermostats are the final human/machine interface.

Burning pellets requires a bit of prep. A cleanup of the burn chamber must be performed before each burn. The AVR is programmed to handle this. Once the chamber is clean, new pellets are fed in via an auger system. The burner is monitored with a standard flame sensor. When the fire is up the pellets feed in until the boiler gets up to temp. Then the system enters a standby mode where it feeds in just enough pellets to maintain the flame. When the thermostats stop calling for heat, the whole system shuts down, ready for the next burn.

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Hackerspacing In Europe: Technologia Incognita In Amsterdam

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Welcome to Technologia Incognita!

This is Amsterdam’s hackerspace. In Latin it means “Undiscovered Technology” — quite fitting for a hackerspace! It’s been around for about 2 years and has grown to a solid 50+ members, in fact, they are running out of room on the ever popular social nights!

They typically have a policy of no cameras but made an exception for us provided we didn’t photograph any projects or persons without permission, so while the gallery below may look like the space was empty… there was a good 20-30 people hanging out since it was the social night.

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[Charles’s] Epic “Total-Recap” GoKart Post

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If you’ve built an electric vehicle in the past few years, you probably owe [Charles] a couple of beers. Now you can feel more indebted to him after you read his 17,500-word, 10-part post covering everything you need to know about electric go-kart design. You’ll want to grab a sandwich to keep you company.

You probably recall the Chibikart from posts earlier this summer, which is one of an endless list of EV projects [Charles] has up his sleeve. He’s been teaching MIT students how to build EV karts for a while now, and this total-recap “2.00gokart” novel is [Charles’s] way of sharing the wealth. This is more than a simple how-to guide, though. Instead, it reads like a teacher’s edition of GoKarting 101, with a few brief and important histories, walk-throughs of how the class evolved, exhaustive links to vendors, graphs, videos, and plenty of reference and documentation.

If you have even the slightest interest in electric vehicles, do yourself a favor and give it a browse. There are a couple of videos after the break, and if you need some more motivation, check out the EV skateboard that uses a lot of the same parts.

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Electrochemical Etching With A Microcontroller

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While most of the time the name of the game is to remove a lot of metal, etching is an entirely other process. If you just want to put a logo on a piece of steel, or etch some labels in a piece of aluminum, You need to think small. Mills and CNC routers will do, but they’re expensive and certainly not as easy to work with as a small, homebrew electrochemical etcher.

This etchinator is the brainchild of [Gelandangan], and gives the techniques of expensive commercial etchers to anyone who can put together a simple circuit. This etcher can etch with both AC and DC thanks to a H bridge circuit, and can be fabbed up by anyone who can make their own circuit board.

To actually etch a design in a piece of metal, simply place the piece on a metal plate, put the stencil down, and hold a felt-covered electrode moistened with electrolyte down over the stencil. Press a button, and in about 30 seconds, you have a wonderfully etched piece of metal.

[Gelandagan] has some templates that will allow you to make your own electro etcher, provided you can etch your own boards and can program the PIC16F1828 microcontroller. All this info is over on the Australian blade forum post he put up, along with a demo video below.

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Aluminum Unibody Nintendo 64

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[Travis] wanted us to take a look at his N64 portable to see if it could be featured on Hackaday. By the looks of it, we’re going to say hell yeah. Everything on this portable N64, down to the buttons, is milled from aluminum. It’s an amazing build that raises the bar of what a portabalized game system can be.

Inside this anodized enclosure is the circuit board from an original N64. To cut down on the size, [Travis] milled a new heat sink for the CPU and GPU. All the games – quite possibly all the games ever released for the N64 – are stored on an SD card and accessed through an EverDrive 64. Two 5000 mAh Lipo batteries provide three hours of play time on a beautiful high-res screen.

What’s even more amazing is that [Travis] machined all the parts on an exceedingly small, manual mini-mill. Truly a portabalized console for the ages.

You can check out a gallery of pics [Travis] sent in and his demo video below.

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Laptop Trackpads And MIDI Controllers

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A bunch of pads connected to a MIDI out port is as old an idea as the Akai MPC. creating a homebrew version is great, but [Scott] took his version one step further. He used old laptop trackpads to control note on and note off commands when the each pad is tapped, and also added MIDI CC values for the touch pressure and the x and y-axis position.

The trackpads were identical models, each having their own PS/2 output. A few ribbon cable to 8-pin header adapters were manufactured, and the entire ensemble encased in a wonderful maple and aluminum enclosure.

The electronics are based on an Arduino Mega with 16 clock and data points for each touchpad eating up 32 of the 54 available pins on the ‘duino. The PS/2 protocol is well documented, but running 16 separate PS/2 id most certainly not. [Scott] ended up writing his own asynchronous PS/2 communications library to get the latency of his midi device down to about 50ms.

It’s an amazing bit of kit and comparatively inexpensive, given that [Scott] now has a 16-channel Kaoss pad. Video of the device hooked up to a MicroKorg below.

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Class Up Your Haunted House With A Disney Mansion Prop

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Die-hard Disney fan [Brandon Etto] must have one of the coolest houses in the block around this time of year, especially now that he’s built his own Master Gracey changing portrait. If you’re unfamiliar with the Disney Haunted Mansion attraction, there are a few different versions at theme parks around the world; the Orlando one features a portrait above the fireplace that miraculously ages into skeletal form.

[Brandon’s] recreation uses a Raspi loaded with a Video Looper SD image that cycles through a clip of the aging man image. He fabricated a box to hold a 19″ LCD monitor and mounted an inexpensive IKEA frame to the front. The magic is hidden with window film applied to turn the frame’s glass into a two-way mirror: a technique [Brandon] borrowed from this Halloween Instructable.

For a step-by-step tutorial, you’ll want to head over to [Brandon’s] writeup on MAKE, but stick around for a quick video demonstration after the break and check out another Haunted Mansion hack: the Singing Heads.

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