Beyond Measure: Instrumentation Amplifiers

March 18, 2016 by Brandon Dunson 35 Comments

In the first article about measurement systems we looked at sensors as a way to bring data into a measurement system. I explained that a sensor measures physical quantities which are turned into a voltage with a variable conversion element such as a resistor bridge. There will always be noise in any system, and an operational amplifier (op-amp) can be used to remove some of that noise. The example we considered used an op-amp in a differential configuration that removes any disturbance signal that is common to both inputs of the op-amp.

But that single application of an op-amp is just skimming the surface of the process of bringing a real-world measurement of a physical quantity into a digital system. Often, you’ll need to do more work on the signal before it’s ready for sampling with a digital-to-analog converter. Signal conditioning with amplifiers is a deep and rich topic, so let me make it clear that that this article will not cover every aspect of designing and implementing a measurement system. Instead, I’m aiming to get you started without getting too technical and math-y. Let’s just relax and ponder amplifiers without getting lost in detail. Doesn’t that sound nice?

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Home Made 8mm Digitizer

March 18, 2016 by Richard Baguley 24 Comments

The 8mm film look is making a comeback, but distributing it is an issue. [Heikki Hietala] wanted an easy way to digitally capture the 8mm movies he made. So, he built an 8mm digitizer from an Arduino, a cheap Canon camera and the guts of an old 8mm film camera. When you throw in a few 3D printed components and some odd electronics, you get an impressive build that captures 8mm film with impressive speed and quality.

This build started with a Canon Ixus 5 camera running CHDK (the Canon Hack Development Kit) to lock the settings down. This points at the film strip through a macro lens so each frame of the strip fills the frame. An Arduino then triggers the camera to take a photo using a USB cable. The same Arduino also controls a motor that winds the film and triggers the film gate from the camera that he salvaged. By reversing the function and triggering it with a servo motor, he can easily blank off the edges of the frame so no stray light shining through the film material causes any problems. Once the camera has captured every frame on the strip, he feeds the captured images into Blender, which processes them and spits out the final movie.

This is a very impressive build overall. [Heikki] has obviously put a lot of thought into it, and the whole thing looks like it runs very efficiently and quickly. The captured video looks great, as you can see from this sample. The decision to use a salvaged film gate was a smart one: there is no point in reinventing the wheel if engineers of previous generations have solved the problem. Kudos to [Heikki] for also documenting the process in a lot of detail: he has produced a 5-part series on his blog that shows how and why he made the decisions he did. This series goes over the overall view of the project, using CHDK to control the camera, 3D printing parts, wiring the Arduino and writing the code that controls the system.

This sits nicely alongside the 8mm to video camera hack that we wrote about recently. This one doesn’t involve taking apart the camera (except for the sacrificial one that supplied the gate), and you still get that wonderfully grainy, jumpy look of 8mm film.

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What Lies Beneath: The First Transatlantic Communications Cables

March 18, 2016 by Dan Maloney 81 Comments

For some reason, communications and power infrastructure fascinates me, especially the long-haul lines that move power and data over huge distances. There’s something about the scale of these projects that really gets to me, whether it’s a high-tension line marching across the countryside or a cell tower on some remote mountain peak. I recently wrote about infrastructure with a field guide that outlines some of the equipment you can spot on utility poles. But the poles and wires all have to end at the shore. Naturally we have to wonder about the history of the utilities you can’t see – the ones that run under the sea.

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SATA Cable Replaces DC Motor Brushes As Macgyver Looks On

March 18, 2016 by Bob Baddeley 21 Comments

[dmalhar] was digging around in his bins for motors and found one with missing brushes. Being resourceful (and not able to find another motor), he managed to tear apart a SATA cable and form the pins into brushes with just the right amount of spring. Yes, this looks like a cheap motor, but in the moment of necessity availability wins, and this hack is truly commendable. If he had used a paperclip, MacGyver would have been proud, but the SATA cable pins make us proud.

Normally the brushes of DC motors are made with a graphite or some other material which provides a small amount of resistance so that when the motor is spinning the brushes will provide a gradual shift of current from one commutator to the next. Also, the softness of the carbon makes the brush wear down instead of the commutator, and in large motors the brushes are replaceable. In cheap motors the engineers design the brush material around the expected lifetime of the product. In [dmalhar’s] case, the motor just got its lifetime extended by a while.

Testing DRAM, One Byte At A Time

March 18, 2016 by Brian Benchoff 26 Comments

A few weekends ago, [Chris] was in the mood for some retrogaming. That meant digging out the old Apple IIgs equipped with a monstrous RAM card with a whole three megabytes of RAM. This particular Apple IIgs had intermittent issues for a long time, and [Chris] was beginning to suspect the RAM was the culprit. Testing this required testing a few dozen individual RAM chips, so why not build something with an Arduino to make [Chris]’ life easier?

The chips found in [Chris]’ Apple are standard 1 M x 1 DRAM chips, the standard for late-80s computers. To test these chips on an Arduino, he picked up a beautiful ZIF socket, wired up the chip to an Arduino shield, and began the joyous process of figuring out how to interface DRAM to an Arduino.

Unlike static memories, DRAM needs to be refreshed periodically to recharge the capacitors. While this refresh cycle was the bane of designers and engineers throughout time, [Chris] actually doesn’t need to care about refreshing the DRAM. He’s just writing 1024 rows to the memory and reading it straight out – no need to refresh the memory. The trick comes from the multiplexed address bus. For his project, [Chris] needs to write 10 bits of the address, latch it, then write the other half of the address bits.

The DRAM tester was a success, and [Chris] put all the code and schematics up on GitHub. Solving the mystery of the broken Apple IIgs wasn’t as simple, as [Chris] thinks the problem might be in one of the support chips on the gigantic RAM card or the IIgs motherboard. Still, it’s a neat, quick build to test out a few DRAM chips.

Battery Backup For The Raspberry Pi

March 17, 2016 by Brian Benchoff 29 Comments

You can go to any dollar store, gas station, big box store, or your favorite Internet retailer and get a USB power bank. It’s a lithium battery mashed into a plastic enclosure with a USB port, probably poorly engineered, but it does serve as a great power supply for the Raspberry Pi. For the Raspberry Pi Zero contest we’re running over on hackaday.io, [Patrick] built a lithium phosphate battery pack that’s much better engineered and has some features a simple USB power bank will never have.

[Patrick]’s Raspberry Pi UPS isn’t just a battery and charge controller attached to the power rails; this board has a microcontroller that has full control over when the Pi wakes up, when the Pi goes to sleep, and can put the Pi into a clean shutdown, even in headless mode. SD cards around the world rejoiced.

The electronics for this project are just a low-power MSP430 microcontroller and a boost regulator. The battery pack/power manager attaches to the Pi through the first few GPIO pins on the Pi’s 40-pin header. That’s enough to tap into the 3.3 and 5V supplies, along with the serial console so power events can be scripted on the Pi.

So far, [Patrick] has made a few time-lapse movies with his lithium battery backup, a Pi Model A+, and a Raspberry Pi camera. He managed to take 99 pictures over the course of about 24 hours, powered only by a single lithium-ion cell. You can check that video out below.

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Tiny Tea Timer For Your Perfect Cuppa

March 17, 2016 by Dan Maloney 10 Comments

If you’re serious about your tea, you know that the line between a perfect brew and over-steeped dreck is a fine one. Seconds can make a difference, and for the tinkering tea drinker, this might lead you to build a tiny timer with just the features it needs to achieve tea perfection.

The circuit that tea-loving [acidbourbon] came up with for his timer is simplicity itself. It’s just an ATtiny25, an LED, two pushbutton switches and a piezo buzzer on one side of the PCB, with a coin battery on the flip side. The battery holder is an interesting design – a couple of rows of pin headers and a bit of springy metal. The user interface is as simple as the circuit – the buttons increment the time either one or ten minutes. The timer starts right away, the LED heartbeat counts down the seconds, and a distinctly British tune announces when it’s time for tea.

One possible improvement might be to have the LED flash the number of minutes remaining rather than just a single pulse heartbeat. That would be good feedback that you entered the right time in the first place. Other than that, it’s small enough to be handy, does just one job, and does it well – sounds like good design to us. Of course, if you want to complicate it a bit, you could always automate the tea steeping process.

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