The MorningRod Wants Your Mornings Easier, Not Harder

October 14, 2019 by Donald Papp 19 Comments

Curtains are about as simple as household devices get, but they can be remarkably troublesome to automate. Everyone’s window treatments are slightly different, which frustrates a standardized solution. [dfrenkel] has a passion for DIY and wanted his mornings flooded with sunlight for more peaceful awakenings, so the MorningRod Smart Curtain Rod was born.

Replacing the curtain rod with aluminum extrusion and 3D printed fixtures goes a long way towards standardizing for automation.

MorningRod’s design takes advantage of affordable hardware like aluminum extrusions and 3D printed parts to create a system that attempts to allow users to keep their existing curtains as much as possible.

The curtain rod is replaced with aluminum extrusion. MorningRod borrows ideas from CNC projects to turn the curtain rod into a kind of double-ended linear actuator, upon which the curtains are just along for the ride. An ESP32 serves as the brains while a NEMA17 stepper motor provides the brawn. The result is a motorized curtain opening and closing with a wireless interface that can be easily integrated into home automation projects.

[dfrenkel] is offering a kit, but those who would prefer to roll their own should check out the project page on Thingiverse.

Military Gliders Are Making A Comeback, This Time In Unmanned Form

October 14, 2019 by Danie Conradie 33 Comments

Sun Tzu said, “The line between disorder and order lies in logistics.” This is as true in the modern world as it was 2500 years ago, and logistics have helped win and lose many wars and battles over the centuries. To this end, Logistical Gliders Inc. is developing one-time use, unmanned delivery gliders, for the US Military.

Reminiscent of the military gliders used in WW2, the gliders are designed to be dropped from a variety of aircraft, glide for up to 70 miles and deliver supplies to troops in the field. Specifically intended to be cheap enough to be abandoned after use, the gliders are constructed from plywood, a few aluminum parts for reinforcement and injection molded wing panels. There are two versions of the glider, both with huge payloads. The LG-1K, with a payload capacity of 700 lbs/320 kg and the larger LG-2K, with a payload capacity of 1,600 lbs/725 kg. Wings are folded parallel to the fuselage during transport and then open after release with the help of gas springs. The glider can either do a belly landing in an open area or deploy a parachute from the tail at low altitude to land on the crushable nose.

Gliders like these could be used to deliver supplies after natural disasters, or to remote locations where road travel is difficult or impossible while reducing the flight time required for conventional aircraft. Powered UAVs could even be used to carry/tow a glider to the required release point and then return much lighter and smaller, reducing the required fuel or batteries.

Drones are already used to deliver medical supplies in Rwanda and Ghana, and it’s possible to build your own autonomous unmanned glider. Check out the video after the break to see the big boys in action. Continue reading “Military Gliders Are Making A Comeback, This Time In Unmanned Form” →

Gutted Hoverboard Becomes Formidable Track-Drive Robot

October 14, 2019 by Dan Maloney 6 Comments

When “hoverboards” first came out, you may have been as disappointed as we were that they did not even remotely fulfill the promises of Back to the Future II. Nothing more than a fancified skateboard, hoverboards are not exactly groundbreaking technology. That doesn’t mean they’re not useful platforms for hacking, though, as this hoverboard to track-propelled robot tank conversion proves.

Most of the BOM for this build came from the junk bin – aluminum extrusions, brackets, and even parts cannibalized from a 3D-printer. But as [pasoftdev] points out, the new-in-box hoverboard was the real treasure trove of components. The motors, the control and driver electronics, and the big, beefy battery were all harvested and mounted to the frame. To turn the wheels into tracks, [pasoftdev] printed some sprockets to fit around the original tires. The tracks were printed in sections and screwed to the wheels. Idlers were printed in sections too, using central hubs and a clever method for connecting everything together into a sturdy wheel. Printed tank tread links finished the rolling gear eventually; each of the 34 pieces took almost five hours to print. The dedication paid off, though, as the 15-kg tank is pretty powerful; the brief video below shows it towing an office chair around without any problems.

We noticed that [pasoftdev] found the assembly of the tread links a bit problematic. These 3D-printed links that are joined by Airsoft BBs might make things a little easier next time.

Continue reading “Gutted Hoverboard Becomes Formidable Track-Drive Robot” →

Get Dirty In Your Quest For Power!

October 14, 2019 by Jenny List 12 Comments

A fascinating oddity in the list of potential alternative power sources is the microbial fuel cell, in which the chemical reactions of micro-organisms digesting their food are harnessed to harvest electrons and thus generate electrical current. We’d like to know more, so [Williamolyolson]’s soil microbial fuel cell is a particularly interesting glimpse into this field.

In this type of cell, an anode is placed at the bottom of a container of anaerobic wet soil medium laced with biomass to provide a food source for the bacteria, and a cathode is placed on the top of the medium exposed to air. The cell in this project appears to be a plastic coffee tub, and the electrodes are copper pan scourers. Unlike a chemical battery they do not need to be different materials and they themselves are not part of the chemistry of the cell, instead, they serve to collect and return the electrons to the cell.

The project logs detail a series of time-series measurements and experiments with placement of the cathode. Yield seems to be in the region of 200mV at about 1mA, though peaks as high as 400mV have been seen. It’s clear that this is not a cell that will replace your grid hook-up any time soon, but it still retains a lot of possibilities for use in micropower applications. There has been plenty of work in the field of micropower harvesting using other sources such as small solar cells, and this has the advantage of microbe-laden dirt being ubiquitous and free.

A couple of previous MFCs we’ve brought you include this multi-cell design said to be capable of charging a phone, and this cell that also supports a fish.

Hacking Broken Plastic Parts Without A 3D Printer

October 13, 2019 by Al Williams 16 Comments

We’ve all encountered the odd plastic part that is broken and unobtainable. Sure, 3D printers can print big replacement parts, but sometimes you just need to rebuild a very specific piece. [AkBkukU] shows off a technique for doing just that using a process you could almost call manual 3D printing. We’ve seen baking soda used to cure cyanoacrylate glue before, but this technique uses it to build layers of glue that are apparently quite solid.

There’s quite a bit of nuance in the video below, but the basic idea is to put a pile of soda on one side of a piece of tin foil and a glob of glue. You dip the part in glue and then into the soda. Each time you get a little thicker layer of glue.

Afterward, you’ll have to file and otherwise shape the new part, but the fact that it can survive being filed should tell you something. We were reminded of how some people use epoxy to form repair parts and then machine them to the exact shape needed. At the very end of the video he builds up layers on a part he can’t dip. Did it work? Watch it and see.

In addition to the manual 3D printing technique, he demonstrates using baking soda to cure repairs on a knurled knob from an old clock radio. That’s a bit more conventional, but if you haven’t seen it done before, it is nearly miraculous.

Glue is amazing. We’ve seen hot glue do injection molding. There are many more types out there, too.

Continue reading “Hacking Broken Plastic Parts Without A 3D Printer” →

What The Scale? Mouse Teardown Throws Up A Few Surprises

October 13, 2019 by Anool Mahidharia 35 Comments

[Eric Weinhoffer] and his colleagues did a great comparative tear down of the MX Master 3 and the MX Master 2S mice from Logitech. Tear down’s are great fun and often end up teaching us a lot. Looking at the insides of a product can tell us a great deal about how to solve certain problems, or avoid pitfalls. Opening up two versions of the same product provides an even greater wealth of useful information on how product design evolves based on lessons learned from the earlier versions. Logitech is no greenhorn when it comes to Mice design, so the MX Master 2S was already almost perfect. But looking at the Master MX 3 shows where the earlier version fell short of expectations and how it could be improved upon.

These mice have intelligent scroll wheels, which can rotate in either “detente” or “freewheel” modes. Detente allows slower, precise scrolling, while freewheeling allows rapid scrolling. The two mice models have completely different, and interesting, methods of achieving these actions. The older version has a rubber-coated wheel and uses a motor, which turns a cam. This forces a detent ball onto the inside of the wheel for detent mode and releases it for free mode. Once the rubber wears off, the mouse is pretty much headed for the dumpster. The new metal wheel does away with the rubber coating as well as the noisy, slow, and prone to wear-and-tear motor assembly. The actuation is now done using a bi-stable electromagnet. A 25 V pulse magnetizes the coil which sits inside the wheel and it pulls on little metal teeth on the inside rim of the wheel. This gives a noiseless detente feel, without any physical contact. A second 25 V spike de-magnetizes the coil, allowing the scroll wheel to spin freely.

[Eric] points out several incremental changes in design which have resulted in improved ergonomics. He also uncovers a few nuggets of useful information. The use of interchangeable mold inserts help make molds last longer while still offering the flexibility to make changes in the molded part. It’s interesting to see special components being used for withstanding vibration and high-G forces. Some of these insights can be useful for those moving from prototyping to production. There’s one puzzling feature on the new PCB that [Eric] cannot figure out. There is a 15 mm scale screen-printed over the blue tooth antenna. If you have an answer on its purpose, let us know in the comments below.

If you are left-handed (which makes 10% of us), you’re out of luck with these right-handed mice and might like to sign one of the several online petitions demanding lefty versions.

Hackaday Links: October 13, 2019

October 13, 2019 by Dan Maloney 20 Comments

Trouble in the Golden State this week, as parts of California were subjected to planned blackouts. Intended to prevent a repeat of last year’s deadly wildfires, which were tied in part to defective electrical distribution equipment, the blackouts could plunge millions in the counties surrounding Sacramento into the dark for days. Schools have canceled classes, the few stores that are open are taking cash only, and hospitals are running on generators. It seems a drastic move for PG&E, the utility that promptly went into bankruptcy after being blamed for last year’s fires, but it has the support of the governor, so the plan is likely to continue as long as the winds do. One group is not likely to complain, though; California amateur radio operators must be enjoying a greatly decreased noise floor in the blackout areas, thanks to the loss of millions of switch-mode power supplies and their RF noise.

Good news, bad news for Fusion 360 users. Autodesk, the company behind the popular and remarkably capable CAD/CAM/CAE package, has announced changes to its licensing scheme, which went into effect this week. Users no longer have to pay for the “Ultimate” license tier to get goodies like 5-axis machining and generative design tools, as all capabilities are now included in the single paid version of Fusion 360. That’s good because plenty of users were unwilling to bump their $310 annual “Standard” license fee up to $1535 to get those features, but it’s bad because now the annual rate goes to $495. In a nice nod to the current userbase, those currently on the Standard license, as well as early adopters, will get to keep the $310 annual rate as long as they renew, and The $495 pricing tier went into effect in November of 2018, while anyone still on the $310 annual price was grandfathered in (and will remain to be). At that time there was still a $1535 tier called Ultimate, whose price will now be going away but the features remain in the $495 tier which is now the only pricing option for Fusion 360. Ultimate users will see a $1040 price drop. As for the current base of freeloaders like yours truly, fear not: Fusion 360 is still free for personal, non-commercial use. No generative design or tech support for us, though. (Editor’s Note: This paragraph was updated on 10/14/2019 to clarify the tier changes after Autodesk reached out to Hackaday via email.)

You might have had a bad day at the bench, but was it as bad as Román’s? He tipped us off to his nightmare of running into defective Wemos D1 boards – a lot of them. The 50 boards were to satisfy an order of data loggers for a customer, but all the boards seemed caught in an endless reboot loop when plugged into a USB port for programming. He changed PCs, changed cables, but nothing worked to stop the cycle except for one thing: touching the metal case of the module. His write up goes through all the dead-ends he went down to fix the problem, which ended up being a capacitor between the antenna and ground. Was it supposed to be there? Who knows, because once that cap was removed, the boards worked fine. Hats off to Román for troubleshooting this and sharing the results with us.

Ever since giving up their “Don’t be evil” schtick, Google seems to have really embraced the alternative. Now they’re in trouble for targeting the homeless in their quest for facial recognition data. The “volunteer research studies” consisted of playing what Google contractors were trained to describe as a “mini-game” on a modified smartphone, which captured video of the player’s face. Participants were compensated with $5 Starbucks gift cards but were not told that video was being captured, and if asked, contractors were allegedly trained to lie about that. Contractors were also allegedly trained to seek out people with dark skin, ostensibly to improve facial recognition algorithms that notoriously have a hard time with darker complexions. To be fair, the homeless were not exclusively targeted; college students were also given gift cards in exchange for their facial data.

For most of us, 3D-printing is a hobby, or at least in service of other hobbies. Few of us make a living at it, but professionals who do are often a great source of tips and tricks. One such pro is industrial designer Eric Strebel, who recently posted a video of his 3D-printing pro-tips. A lot of it is concerned with post-processing prints, like using a cake decorator’s spatula to pry prints off the bed, or the use of card scrapers and dental chisels to clean up prints. But the money tip from this video is the rolling cart he made for his Ultimaker. With the printer on top and storage below, it’s a great way to free up some bench space.

And finally, have you ever wondered how we hackers will rebuild society once the apocalypse hits and mutant zombie biker gangs roam the Earth? If so, then you need to check out Collapse OS, the operating system for an uncertain future. Designed to be as self-contained as possible, Collapse OS is intended to run on “field expedient” computers, cobbled together from whatever e-waste can be scrounged, as long as it includes a Z80 microprocessor. The OS has been tested on an RC2014 and a Sega Master System so far, but keep an eye out for TRS-80s, Kaypros, and the odd TI-84 graphing calculator as you pick through the remains of civilization.