Month: July 2024

Retrotechtacular: The Tools And Dies That Made Mass Production Possible

July 3, 2024 by 15 Comments

Here at Hackaday we’re suckers for vintage promotional movies, and we’ve brought you quite a few over the years. Their boundless optimism and confidence in whatever product they are advancing is infectious, even though from time to time with hindsight we know that to have been misplaced.

For once though the subject of today’s film isn’t something problematic, instead it’s a thing we still rely on today. Precision manufacturing of almost anything still relies on precision tooling, and the National Tool and Die Manufacturers Association is on hand in the video from 1953 below the break to remind us of the importance of their work.

The products on show all belie the era in which the film was made: a metal desk fan, CRT parts for TVs, car body parts, a flight of what we tentatively identify as Lockheed P-80 Shooting Stars, and a Patton tank. Perhaps for the Hackaday reader the interest increases though when we see the training of an apprentice toolmaker, a young man who is being trained to the highest standards in the use of machine tools. It’s a complaint we’ve heard from some of our industry contacts that it’s rare now to find skills at this level, but we’d be interested to hear views in the comments on the veracity of that claim, or whether in a world of CAD and CNC such a level of skill is still necessary. Either way we’re sure that the insistence on metrology would be just as familiar in a modern machine shop.

A quick web search finds that the National Tool and Die Manufacturers Association no longer exists, instead the search engine recommends the National Tooling And Machining Association. We’re not sure whether this is a successor organisation or a different one, but it definitely represents the same constituency. When the film was made, America was at the peak of its post-war boom, and the apprentice would no doubt have gone on to a successful and pretty lucrative career. We hope his present-day equivalent is as valued.

If you’re of a mind for more industrial process, can we direct you at die casting?

Continue reading “Retrotechtacular: The Tools And Dies That Made Mass Production Possible” →

Peering Into The Black Box Of Large Language Models

July 3, 2024 by 34 Comments

Large Language Models (LLMs) can produce extremely human-like communication, but their inner workings are something of a mystery. Not a mystery in the sense that we don’t know how an LLM works, but a mystery in the sense that the exact process of turning a particular input into a particular output is something of a black box.

This “black box” trait is common to neural networks in general, and LLMs are very deep neural networks. It is not really possible to explain precisely why a specific input produces a particular output, and not something else.

Why? Because neural networks are neither databases, nor lookup tables. In a neural network, discrete activation of neurons cannot be meaningfully mapped to specific concepts or words. The connections are complex, numerous, and multidimensional to the point that trying to tease out their relationships in any straightforward way simply does not make sense.

Continue reading “Peering Into The Black Box Of Large Language Models” →

The ring shown on someone's index finger

The ErgO Ring Makes Computer Interactions Comfortable

July 3, 2024 by 6 Comments

[Sophia Dai] brings us a project you will definitely like if you’re tired of traditional peripherals like a typical keyboard and mouse combo. This is ErgO, a smart ring you can build out of a few commonly available breakouts, and it keeps a large number of features within a finger’s reach. The project has got an IMU, a Pimoroni trackball, and a good few buttons to perform actions or switch modes, and it’s powered by a tiny Bluetooth-enabled devboard so it can seamlessly perform HID device duty.

While the hardware itself appears to be in a relatively early state, there’s no shortage of features, and the whole experience looks quite polished. Want to lay back in your chair yet keep scrolling the web, clicking through links as you go? This ring lets you do that, no need to hold your mouse anymore, and you can even use it while exercising. Want to do some quick text editing on the fly? That’s also available; the ErgO is designed to be used for day to day tasks, and the UX is thought out well. Want to use it with more than just your computer? There is a device switching feature. The build instructions are quite respectable, too – you can absolutely build one like this yourself, just get a few breakouts, a small battery, some 3D printed parts, and find an evening to solder them all together. All code is on GitHub, just like you would expect from a hack well done.

Looking for a different sort of ring? We’ve recently featured a hackable cheap smart ring usable for fitness tracking – this one is a product that’s still being reverse-engineered, but it’s alright if you’re okay with only having an accelerometer and a few optical sensors.

Continue reading “The ErgO Ring Makes Computer Interactions Comfortable” →

Lasers Al Fresco: Fun With Open-Cavity Lasers

July 3, 2024 by 11 Comments

Helium-neon lasers may be little more than glorified neon signs, but there’s just something about that glowing glass tube that makes the whole process of stimulated emission easier to understand. But to make things even clearer, you might want to take a step inside the laser with something like [Les Wright]’s open-cavity He-Ne laser.

In most gas lasers, the stimulated emission action takes place within a closed optical cavity, typically formed by a glass tube whose ends are sealed with mirrors, one of which is partially silvered. The gas in the tube is stimulated, by an electrical discharge in the case of a helium-neon laser, and the stimulated photons bounce back and forth between the mirrors until some finally blast out through the partial mirror to form a coherent, monochromatic laser beam. By contrast, an open-cavity laser has a gas-discharge tube sealed with the fully silvered mirror on one end and a Brewster window on the other, which is a very flat piece of glass set at a steep angle to the long axis of the tube and transparent to p-polarized light. A second mirror is positioned opposite the Brewster window and aligned to create a resonant optical cavity external to the tube.

To switch mirrors easily, [Les] crafted a rotating turret mount for six different mirrors. The turret fits in a standard optical bench mirror mount, which lets him precisely align the mirror in two dimensions. He also built a quick alignment jig, as well as a safety enclosure to protect the delicate laser tube. The tube is connected to a high-voltage supply and after a little tweaking the open cavity starts to lase. [Les] could extend the cavity to almost half a meter, although even a waft of smoke was enough obstruction to kill the lasing at that length.

If this open-cavity laser arrangement seems familiar, it might be because [Les] previously looked at an old-school particle counter with such a laser at its heart. Continue reading “Lasers Al Fresco: Fun With Open-Cavity Lasers” →

Everyone Needs A 1950s Signal Generator In Their Life

July 2, 2024 by 8 Comments

At Hackaday, we comb the world of tech in search of good things to bring you. Today’s search brought up something very familiar, [Jazzy Jane] has an Advance E1 tube signal generator, the same model as the unit on the shelf above where this is being written. It’s new to her, so she’s giving it a teardown and fixing any safety issues before powering it on.

For a 70+ year old unit, the quality of these instruments was such that they remain useful and reliable to this day. Unsurprisingly a few things need looking at, such as an aged mains lead and a pair of filter caps in the power supply which haven’t aged well. These parts failed on the E1 here too, and while she’s taking the time to order appropriate replacements we have to admit to being cheapskates and robbing parts with an appropriate working voltage for ours from a nearby PC power supply.

Where this one becomes rather interesting is in an extra switch and socket. It’s a wafer switch with a load of capacitors, and the best guess is it provides some adjustability for the inbuilt audio oscillator which had a fixed frequency on stock models. This is part one of a series though, so we’re looking forward to finding out its purpose in the next installment. Take a look at the video below the break, and if that’s not enough, we seem to have had more than one piece of vintage British test equipment here of late.

Continue reading “Everyone Needs A 1950s Signal Generator In Their Life” →

Google Drive Now Bootable

July 2, 2024 by 22 Comments

USB drives are incredibly useful, both storing files for transport between different computers and for creating bootable drives that let us use or install other operating systems on our computers. While online file storage systems like Dropbox and Google Drive have taken over a large percentage of the former task from USB drives, they have not been able to act as bootable media, ensuring that each of us have a few jump drives lying around. That might not be the case anymore, though, as this guide is the first we know of to be able to use Google Drive to boot to a Linux system.

Unlike the tried-and-true jump drive methods, however, this process is not straightforward at all. It relies on two keys, the first of which is FUSE which allows a filesystem to be created in userspace. The second is exploiting a step in boot process of Linux systems where the kernel unpacks a temporary filesystem, called initramfs, in order to load the real filesystem. Normally a user doesn’t interact much with this step, but that doesn’t mean it’s impossible. A tool called dracut allows using an existing Linux installation to build a custom initramfs and in this case, the custom initramfs is built to include the proper support for both networking and FUSE.

The proof of concept in this demonstration originally ran in a container, using an existing project called google-drive-ocamlfuse to interact with Google Drive itself. From there, after sorting out some issues with root access, networking, malfunctioning symlinks, and various timeouts on the (perhaps predictably) slow system, the whole contraption was moved over to a laptop so it could be tested on real hardware. Everything runs, and although the original creator of this behemoth admits it is a bit “silly” they note that there may be some real-world use cases for something like this. We still won’t expect everyone to throw out their jump drives anytime soon, though. If you’re not feeling like your Linux skills are up to the challenge of something like this, we’d recommend you start with our own [Al Williams]’s Linux Fu series.

Instant Filament Drying Satisfies An Immediate Need

July 2, 2024 by 33 Comments

Most 3D printer filament soaks up water from the air, and when it does, the water passing through the extruder nozzle can expand, bubble, and pop, causing all kinds of mayhem and unwanted effects in the print. This is why reels come vacuum sealed. Some people 3D print so much that they consume a full roll before it can soak up water and start to display these effects. Others live in dry climates and don’t have to worry about humidity. But the rest of us require a solution. To date, that solution has been filament dryers, which are heated elements in a small reel-sized box, or for the adventurous an oven put at a very specific temperature until the reel melts and coats the inside of the oven. The downside to this method is that it’s a broad stroke that takes many hours to accomplish, and it’s inefficient because one may not use the whole roll before it gets soaked again.

In much the same way that instant water heaters exist to eliminate the need for a water heater, [3DPI67] has a solution to this problem, and it involves passing the filament through a small chamber with a heating element and fan circulating air. The length of the chamber is important, as is the printing speed, since the filament needs to have enough time in the improvised sauna to sweat out all its water weight. The temperature of the chamber can’t get above the glass transition temperature of the filament, either, which is another limiting factor for the dryer. [3DPI67] wrote up a small article on his improvised instant filament heater in addition to the video.

So far, only TPU has been tested with this method, but it looks promising. Some have suggested a larger chamber with loops of filament so that more can be exposed for longer. There’s lots of room for innovation, and it seems some math might be in order to determine the limits and optimizations of this method, but we’re excited to see the results.