To be clear, when we are talking about tubes, we mean ordinary cylinders, not vacuum-amplifying elements. With that out of the way, when we need a tube like that, we usually think of PVC or some other kind of pipe product. Or maybe we’ll 3D print what we need. But not [GregO29]. He made his tubes from plywood.
You can make tubes as small as 12 inches in diameter, and [GregO29] made some that were 16 inches. The first step was to make a mold or form. In this case, he elected to make a form that the tube-to-be wraps around. The plywood is thin 2-ply white birch. This makes it easy to shape.
The basic idea is to wrap the wood around the form and glue it. You hold it together with a strap until it dries. Then, you can add more layers until it is the thickness you need.
The real problem turned out to be removing the form once it was done. Why make a tube like this? In [Greg]’s case, he’s building a telescope, which is as good a reason as any to have a tube, we suppose.
We’re now somewhere over two decades since the mass adoption of digital photography made chemical film obsolete in a very short time, but the older technology remains in use by artists and enthusiasts. There’s no longer a speedy developing service at you local mall though, so unless you don’t mind waiting for one of the few remaining professional labs you’ll be doing it yourself. Black-and-white is relatively straightforward, but colour is another matter. [Jason Koebler] has set up his own colour processing lab, and takes us through the difficult and sometimes frustrating process.
From an exhaustive list of everything required, to a description of the ups and downs of loading a Patterson tank and the vagiuaries of developer chemicals, we certainly recognise quite a bit of his efforts from the Hackaday black-and-white lab. But this is 2024 so there’s a step from days past that’s missing. We no longer print our photos, instead we scan the negatives and process then digitally, and it’s here that some of the good advice lies.
What this piece shows us is that colour developing is certainly achievable even if the results in a home lab can be variable. If you’re up for trying it, you can always automate some of the process.
Designing a file to cut on a CNC is only part of the process. You also have to keep it in place while the machine does its work. [Garrett Fromme] walks us through five different work holding techniques.
Since every project is different and stock material can vary from thin veneer to much larger pieces, there’s no one right work holding method for every project, and not all methods are applicable to all materials. A vise is great for small projects that need to be held very securely and won’t be damaged, vacuum tables can make switching pieces quick in a production environment, fasteners will hold a piece securely at the expense of your spoil board, clamps are fairly versatile but fiddly to setup, and tape and CA glue are quick but require more consumables.
[Fromme] does a quick demonstration of setups with these different methods and their limitations, which is a great place to start for the beginner CNC operator. Just like 3D printers, CNCs are a far cry from the replicators in Star Trek that can automagically create what you ask it to, but proper workholding lets you waste less material and operate the machine more safely.
Over the last decade or so, we’ve been inundated with appliances with wireless or “smart” technology that is often of dubious utility. No one really needs a tablet in their refrigerator or Wi-Fi on their coffee maker. A less glamorous kitchen appliance that actually might benefit from some automation and connectivity is the garbage can, or “bin” for those speaking the Queen’s English, and [Mellow_Labs] is here to show off just how to get that done with this automatic garbage can lid.
As he explains, the real impetus behind this build is to not have to touch a dirty lid while cooking to avoid having to take time to wash one’s hands again afterwards. There are a few other design criteria as well; it has to be roommate-approved so nothing permanently attached to the lid, overly complicated, or with an unnecessary amount of wires or other fixtures. A servo with an extension sits on the lid itself, and when activated forces the lid open. A distance sensor provides basic gesture recognition and a microcontroller with wireless connectivity controls both and provides home automation integration as well. With a 3D printed case that includes a quick disconnect function for easy cleaning of the lid, the build was ready to be put into service.
The first iteration used an infrared distance sensor, but placing it by an open window caused it to continuously open and close since sunlight has the same wavelengths of light the sensor is tuned for. A quick swap with an ultrasonic sensor solved the problem, and the garbage can is working flawlessly in the kitchen now. Another appliance that is generally not targeted by off-the-shelf automation solutions is the range fume hood, but another build tackled that problem a while back.
What lies at the heart of many games? In a sense, it’s your response time, which is a function of hand-eye coordination. Although the 2024 Business Card Challenge has come to a close, [gokux] tends to go small anyway, and has taken their miniature approach to the Tiny Games Challenge with this awesome little reaction time game.
It’s basically whack-a-mole, but instead of striking down fuzzy puppets, you get fast and furious on big buttons that light up. Press any button to start, and there is a 3-2-1 countdown to get you geared up for action. Once the screen says ‘GO’, you’re off to the races. Each of the four buttons will light up in random order, and your overall response time is taken as the average of these four.
While there are many microcontrollers that would work here, [gokux] chose the Seeed Studio Xiao ESP32-C3. If you want to make one of these for yourself, there are excellent build instructions waiting for you. Be sure to check it out in action after the break. Oh, and be sure to let [gokux] know if you can beat 220 ms.
So, [zyumbik]’s trademark seems to be sexing things up, and the Artsey layout did not escape their gaze. This is the Sexy Artsey. Let’s back up a bit.
Image by [zyumbik] via redditArtsey is a keyboard layout for chording, and this keyboard is built for it. It’s a one-handed keyboard meant for pressing multiple keys at a time to produce each character. With some use, [zyumbik] discovered that the Taipo layout might be a better fit, so there are currently some elements of both.
If you’d like to make this adorable keyboard, everything is waiting for you to download, including files for various thingamabobs you can stick on the side there where the rainbow is now. There’s also a groovy flower version of the knob.
Controller-wise, you can use a Seeed Studio Xiao in either BLE or RP2040 format, or the Waveshare RP2040 Zero. The firmware is written in ZMK.
Remember the death metal macropad? (Who could forget that tentacled nightmare?) This is the same creator. Kind of hard to believe, innit? Well, except for the spikes. Apparently they’re for thumb discipline.
Could carbon fiber inflict the same kind of damage on the human body as asbestos? That’s the question which [Nathan] found himself struggling with after taking a look at carbon fiber-reinforced filament under a microscope, revealing a sight that brings to mind fibrous asbestos samples. Considering the absolutely horrifying impact that asbestos exposure can have, this is a totally pertinent question to ask. Fortunately, scientific studies have already been performed on this topic.
Example SEM and TEM images of the released particles following the rupture of CFRP cables in the tensile strength test. (Credit: Jing Wang et al, Journal of Nanobiotechnology, 2017)
While [Nathan] demonstrated that the small lengths of carbon fiber (CF) contained in some FDM filaments love to get stuck in your skin and remain there even after washing one’s hands repeatedly, the aspect that makes asbestos such a hazard is that the mineral fibers are easily respirable due to their size. It is this property which allows asbestos fibers to nestle deep inside the lungs, where they pierce cell membranes and cause sustained inflammation, DNA damage and all too often lung cancer or worse.
Clearly, the 0.5 to 1 mm sized CF strands in FDM filaments aren’t easily inhaled, but as described by [Jing Wang] and colleagues in a 2017 Journal of Nanobiotechnology paper, CF can easily shatter into smaller, sharper fragments through mechanical operations (cutting, sanding, etc.) which can be respirable. It is thus damaged carbon fiber, whether from CF reinforced thermal polymers or other CF-containing materials, that poses a potential health risk. This is not unlike asbestos — which when stable in-situ poses no risk, but can create respirable clouds of fibers when disturbed. When handling CF-containing materials, especially for processing, wearing an effective respirator (at least N95/P2) that is rated for filtering out asbestos fibers would thus seem to be a wise precaution.
The treacherous aspect of asbestos and kin is that diseases like lung cancer and mesothelioma are not immediately noticeable after exposure, but can take decades to develop. In the case of mesothelioma, this can be between 15 and 30 years after exposure, so protecting yourself today with a good respirator is the only way you can be relatively certain that you will not be cursing your overconfident young self by that time.
