Author: Bryan Cockfield

1754 Articles

The Sunchronizer Keeps Your Solar Panel Aligned

August 15, 2024 by 35 Comments

In the past few years, the price-per-watt for solar panels has dropped dramatically. This has led to a number of downstream effects beyond simple cost savings. For example, many commercial solar farms have found that it’s now cheaper to install a larger number of panels in fixed positions, rather than accepting the extra cost, maintenance, and complexity of a smaller number panels that use solar tracking to make up the difference. But although this practice is fading for large-scale power production, there are still some niche uses for solar tracking. Like [Fabian], if you need to maximize power production with a certain area or a small number of panels you’ll wan to to build a solar tracker.

[Fabian]’s system is based on a linear actuator which can tilt one to four panels (depending on size) in one axis only. This system is an elevation tracker, which is the orientation generally with respect to latitude, with a larger elevation angle needed in the winter and a lower angle in the summer. [Fabian] also designs these to be used in places like balconies where this axis can be more easily adjusted. The actuator is controlled with an ESP32 which, when paired with a GPS receiver, can automatically determine the sun’s position for a given time of day and adjust the orientation of the panel to provide an ideal elevation angle on a second-by-second basis. The ESP32 also allows seamless integration with home automation systems like SmartHome as well.

Although this system only tracks the sun in one axis right now, [Fabian] is working on support for a second axis which mounts the entire array on a rotating table similar to an automatic Lazy Susan. This version also includes a solar tracking sensor which measures solar irradiance in the direction the panel faces to verify that the orientation of the panel is maximizing power output for a given amount of sunlight. Tracking the sun in two axes can be a complicated problem to solve, but some solutions we’ve seen don’t involve any GPS, programming, or even control electronics at all.

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Autonomous Boat Plots Lake Beds

August 14, 2024 by 5 Comments

Although the types of drones currently dominating headlines tend to be airborne, whether it’s hobbyist quadcopters, autonomous delivery vehicles, or military craft, autonomous vehicles can take nearly any transportation method we can think of. [Clay Builds] has been hard at work on his drone which is actually an autonomous boat, which he uses to map the underwater topography of various lakes. In this video he takes us through the design and build process of this particular vehicle and then demonstrates it in action.

The boat itself takes inspiration from sailing catamarans, which have two hulls of equal size connected above the waterline, allowing for more stability and less drag than a standard single-hulled boat. This is [Clay]’s second autonomous boat, essentially a larger, more powerful version of one we featured before. Like the previous version, the hulls are connected with a solar panel and its support structure, which also provides the boat with electrical power and charges lithium-iron phosphate batteries in the hull. Steering is handled by two rudders with one on each hull, but it also employs differential steering for situations where more precise turning is required. The boat carries a sonar-type device for measuring the water depth, which is housed in a more hydrodynamic 3d-printed enclosure to reduce its drag in the water, and it can follow a waypoint mission using a combination of GPS and compass readings.

Like any project of this sort, there was a lot of testing and design iteration that had to go into this build before it was truly seaworthy. The original steering mechanism was the weak point, with the initial design based on a belt connecting the two rudders that would occasionally skip. But after a bit of testing and ironing out these kinks, the solar boat is on its way to measure the water’s depths. The project’s code as well as some of the data can be found on the project’s GitHub page, and if you’re looking for something more human-sized take a look at this solar-powered kayak instead.

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Original Game Boy Gets Display “Upgrade”

August 13, 2024 by 17 Comments

Before LCD and LED screens were ubiquitous, there was a time when the cathode ray tube (CRT) was essentially the only game in town. Even into the early 2000s, CRTs were everywhere and continuously getting upgrades, with the last consumer displays even having a semi-flat option. Their size and weight was still a major problem, though, but for a long time they were cutting edge. Wanting to go back to this time with their original Game Boy, [James Channel] went about replacing their Game Boy screen with a CRT.

The CRT itself is salvaged from an old video conferencing system and while it’s never been used before, it wasn’t recently made. To get the proper video inputs for this old display, the Game Boy needed to be converted to LCD first, as some of these modules have video output that can be fed to other displays. Providing the display with power was another challenge, requiring a separate boost converter to get 12V from the Game Boy’s 6V supply. After getting everything wired up a few adjustments needed to be made, and with that the CRT is up and running.

Unfortunately, there was a major speed bump in this process when [James Channel]’s method of automatically switching the display to the CRT let the magic smoke out of the Game Boy’s processor. But he was able to grab a replacement CPU from a Super Game Boy, hack together a case, and fix the problem with the automatic video switcher. Everything now is in working order for a near-perfect retro display upgrade. If you’d like to do this without harming any original hardware, we’ve seen a similar build based on the ESP32 instead.

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Building AI Models To Diagnose HVAC Issues

August 8, 2024 by 10 Comments

HVAC – heating, ventilation, and air conditioning – can account for a huge amount of energy usage of a building, whether it’s residential or industrial. Often it’s the majority energy consumer, especially in places with extreme climates or for things like data centers where cooling is a large design consideration. When problems arise with these complex systems, they can go undiagnosed for a time and additionally be difficult to fix, leading to even more energy losses until repairs are complete. With the growing availability of platforms that can run capable artificial intelligences, [kutluhan_aktar] is working towards a system that can automatically diagnose potential issues and help humans get a handle on repairs faster.

The prototype system is designed for hydronic (water-based) systems and uses two separate artificial intelligences, one to analyze thermal imagery of the system and look for problems like leaks, hot spots, or blockages, and the other to listen for anomalous sounds especially relating to the behavior of cooling fans. For the first, a CNC-like machine was built to move a thermal camera around a custom-built model HVAC system and report its images back to a central system where they can be analyzed for anomalies. The second system which analyses audio runs its artificial intelligence on a XIAO ESP32C6 and listens to the cooling fans running in the model.

One problem that had to be tackled before any of this could be completed was actually building an open-source dataset to train the AI on. That’s part of the reason for the HVAC model in this project; being able to create problems to train the computer to detect before rolling it out to a larger system. The project’s code and training models can be found on its GitHub page. It seems to be a fairly robust solution to this problem, though, and we’ll be looking forward to future versions running on larger systems. Not everyone has a hydronic HVAC system, though. As heat pumps become more and more popular and capable, you’ll need systems to control those as well.

Tiny Trackpad Fits On Ergonomic Keyboard

August 6, 2024 by 5 Comments

Cats are notorious for interrupting workflow. Whether it’s in the kitchen, the garden, or the computer, any feline companion around has a way of getting into mischief in an oftentimes disruptive way. [Robin] has two cats, and while they like to sit on his desk, they have a tendency to interrupt his mouse movements while he’s using his Apple trackpad. Rather than solve the impossible problem of preventing cats from accessing areas they shouldn’t, he set about building a customized tiny trackpad that integrates with his keyboard and minimizes the chance of cat interaction.

The keyboard [Robin] uses is a split ergonomic keyboard. While some keyboards like this might use a standard USB connection to join the two halves, the ZSA Voyager uses I2C instead and even breaks the I2C bus out with a pogo pin-compatible connector. [Robin] originally designed a 3D-printed integrated prototype based on a Cirque trackpad that would clip onto the right side of the keyboard and connect at this point using pogo pins, but after realizing that the pogo pin design would be too difficult for other DIYers to recreate eventually settled on tapping into the I2C bus on the keyboard’s connecting cable. This particular keyboard uses a TRRS connector to join the two halves, so getting access to I2C at this point was as simple as adding a splitter and plugging in the trackpad.

With this prototype finished, [Robin] has a small trackpad that seamlessly attaches to his ergonomic keyboard, communicates over a standard protocol, and avoids any unwanted cat-mouse action. There’s also a build guide if you have the same keyboard and want to try out this build. He does note that using a trackpad this small involves a bit of a learning curve and a larger-than-average amount of configuration, but after he got over those two speed bumps he hasn’t had any problems. If trackpads aren’t your style, though, with some effort you can put a TrackPoint style mouse in your custom mechanical keyboard instead.

RC Car Gets Force Feedback Steering

August 6, 2024 by 8 Comments

Remote-controlled cars can get incredibly fast and complex (and expensive) the farther into the hobby you get. So much so that a lot of things that are missing from the experience of driving a real car start to make a meaningful impact. [Indeterminate Design] has a few cars like this which are so fast that it becomes difficult to react to their behavior fast enough through sight alone. To help solve this problem and bridge the gap between the experience of driving a real car and an RC one, he’s added force feedback steering to the car’s remote control.

The first thing to tackle is the data throughput required to get a system like this working wirelessly. Relying heavily on the two cores in each of a pair of ESP32s, along with a long-range, high-speed wireless communications protocol called ESP-NOW, enough data from the car can be sent to make this possible but it does rely on precise timing to avoid jitter in the steering wheel. Some filtering is required as well, but with the small size of everything in this build it’s also a challenge not to filter out all of the important high-frequency forces. With the code written, [Indeterminate Design] turned to the 3D printer to build the prototype controller with built-in motors to provide the haptic feedback.

The other half of the project involves sensing the forces in the RC car which will then get sent back to the remote. After experimenting with a mathematical model to avoid having to source expensive parts and finding himself at a deadend with that method, eventually a bi-directional load cell was placed inside the steering mechanism which solved this problem. With all of these pieces working together, [Indeterminate Design] has a working force feedback steering mechanism which allows him to feel bumps, understeer, and other sensations, especially while doing things like drifting or driving through grass, that would be otherwise unavailable to drivers of RC cars. The only thing we could think of to bring this even more into realistic simulation territory would be to add something like a first-person view like high-speed drones often have.

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Asteroids: Kessler Syndrome Edition

August 5, 2024 by 6 Comments

Asteroids, the late-70s arcade hit, was an immensely popular game. Often those with the simplest premise, while maintaining a fun, lighthearted gameplay have the most cultural impact and longest legacy. But, although it was popular, it doesn’t really meet the high bar of scientific fidelity that some gamers are looking for. That’s why [Attoparsec] built the Kessler Syndrome Edition of this classic arcade game.

The Kessler Syndrome is a condition where so much man-made debris piles up in low-Earth orbit that nothing can occupy this orbit without getting damaged or destroyed by the debris, and thus turning into more debris itself in a terrible positive feedback loop. [Attoparsec] brings this idea to Asteroids by reprogramming the game so that asteroids can be shot into smaller and smaller pieces but which never disappear, quickly turning the game into a runaway Kessler Syndrome where the chance of survival is extremely limited, and even a destroyed player’s ship turns into space junk as well.

To further the scientific accuracy and improve playability, though, he’s added a repulsor beam mechanism which can push the debris a bit and prolong the player’s life, and also added mass effect reactions so that even shooting bullets repels the player’s ship a bit. The build doesn’t stop with software, either. He also built a custom 70s-style arcade cabinet from the ground to host the game.

Asteroids is still a popular platform for unique builds like this. Take a look at a light-vector game using lasers to create the graphics, or this tiny version of the game that uses a real CRT.

Thanks to [smellsofbikes] for the tip!

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