Checking Belt Tension Gets Easier For (Some) Prusa 3D Printers

August 29, 2023 by Donald Papp 22 Comments

Belts on a 3D printer should be tight enough, but not too tight. That can be an iffy thing to get right for someone who lacks familiarity with CNC platforms. Prusa Research aims to make it a bit easier with a web app that can measure tension via your mobile phone’s microphone and diagnose belt tightness, at least for their MK4 and XL printers.

Using different tools to analyze belt tightness (including belt acoustics) have been tried in the past with mixed results, but this is a pretty focused approach that aims to give exact guidance for specific printer models. It’s pretty useful to provide someone with a reliable go/no-go number, after all.

What happens to a printer if a belt’s tension is not right? Well, there’s actually a pretty forgiving range within which the printer will mostly work fine, but not as well as it could be. Loose belts can have novices chasing other problems, and overly-tightened belts definitely put extra strain on parts. It’s one of those things that’s worth a little extra work to get right.

3D printable tension meter is a different option for Prusa MK3 and Mini printers, if one has some Prusament PETG to print it in.

Everything about belt tension for Prusa printers is covered in their documentation, but did you know there’s also neat 3D printable tension meter for Prusa MK3 and Mini printers? It’s meant to be printed in Prusament PETG (printing in other materials may have different results) but it’s a pretty neat idea for a tool.

If you have a Prusa MK4 or XL and want to try their new method, go here and allow access to your device’s microphone. Then select a printer model and an axis to test. Gently strum the upper part of the belt (avoid touching the bottom belt in the process) and watch live results telling you whether the belt is too tight, too loose, or just right. Prusa have a video demonstrating the process, also embedded below.

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Text Compression Gets Weirdly Efficient With LLMs

August 27, 2023 by Donald Papp 66 Comments

It used to be that memory and storage space were so precious and so limited of a resource that handling nontrivial amounts of text was a serious problem. Text compression was a highly practical application of computing power.

Today it might be a solved problem, but that doesn’t mean it doesn’t attract new or unusual solutions. [Fabrice Bellard] released ts_zip which uses Large Language Models (LLM) to attain text compression ratios higher than any other tool can offer.

LLMs are the technology behind natural language AIs, and applying them in this way seems effective. The tradeoff? Unlike typical compression tools, the lossless decompression part isn’t exactly guaranteed when an LLM is involved. Lossy compression methods are in fact quite useful. JPEG compression, for example, is a good example of discarding data that isn’t readily perceived by humans to make a smaller file, but that isn’t usually applied to text. If you absolutely require lossless compression, [Fabrice] has that covered with NNCP, a neural-network powered lossless data compressor.

Do neural networks and LLMs sound far too serious and complicated for your text compression needs? As long as you don’t mind a mild amount of definitely noticeable data loss, check out [Greg Kennedy]’s Lossy Text Compression which simply, brilliantly, and amusingly uses a thesaurus instead of some fancy algorithms. Yep, it just swaps longer words for shorter ones. Perhaps not the best solution for every need, but between that and [Fabrice]’s brilliant work we’re confident there’s something for everyone who craves some novelty with their text compression.

[Photo by Matthew Henry from Burst]

Turning Soviet Electronics Into A Nixie Tube Clock

August 27, 2023 by Donald Papp 17 Comments

Sometimes you find something that looks really cool but doesn’t work, but that’s an opportunity to give it a new life. That was the case when [Davis DeWitt] got his hands on a weird Soviet-era box with four original Nixie tubes inside. He tears the unit down, shows off the engineering that went into it and explains what it took to give the unit a new life as a clock.

Each digit is housed inside a pluggable unit. If a digit failed, a technician could simply swap it out.

A lot can happen over decades of neglect. That was clear when [Davis] discovered every single bolt had seized in place and had to be carefully drilled out. But Nixie tubes don’t really go bad, so he was hopeful that the process would pay off.

The unit is a modular display of some kind, clearly meant to plug into a larger assembly. Inside the unit, each digit is housed in its own modular plug with a single Nixie tube at the front, a small neon bulb for a decimal point, and a bunch of internal electronics. Bringing up the rear is a card edge connector.

Continues after the break…

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Impulse Buying A 3040 CNC Machine, What Could Go Wrong?

August 26, 2023 by Donald Papp 46 Comments

[joekutz] made an impulse purchase of a CNC machine. It was a 3040 CNC that looked reasonably complete and had an attractive price, what could possibly go wrong? As it happens, [joekutz] really didn’t know what he was in for. Sometimes the price is good, but you pay in other ways. But where some would see defeat, [joekutz] sees an opportunity to document the restoration.

Dial indicators are useful tools for measuring how straight some parts aren’t.

The 3040 are relatively cheap and simple CNC machines that have been available from a variety of overseas retailers for years. They have 30 cm by 40 cm beds (hence the name) and while there are many variations, they all work about the same. [joekutz] expected that getting his up and running and converted to open source would be a fun weekend project, but it ended up taking far longer than that. In fact, it turns out that the machine was damaged in surprising and unexpected ways.

[joekutz] has a series of videos demonstrating the process of diagnosing and repairing the various things wrong with this device. In the first video, he dismantles the machine and discusses the next steps. In the second video, he takes some time to repair some dial indicators that will be critical for measuring the various things wrong with the CNC parts. Video number three delves into finding out the horrible things wrong with the machine, and the fourth is where repairs begin, including bending shafts and sanding blocks back into service.

Those videos are embedded below, and while the machine isn’t quite restored yet, progress is promising. We’ve seen easy and effective upgrades for such CNC machines before, but if you happen to be in more of a repair and restore situation, give [joekutz]’s work a look because it might just save you some time and frustration.

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Microsoft Discontinues Kinect, Again

August 26, 2023 by Donald Papp 17 Comments

The Kinect is a depth-sensing camera peripheral originally designed as a accessory for the Xbox gaming console, and it quickly found its way into hobbyist and research projects. After a second version, Microsoft abandoned the idea of using it as a motion sensor for gaming and it was discontinued. The technology did however end up evolving as a sensor into what eventually became the Azure Kinect DK (spelling out ‘developer kit’ presumably made the name too long.) Sadly, it also has now been discontinued.

The original Kinect was a pretty neat piece of hardware for the price, and a few years ago we noted that the newest version was considerably smaller and more capable. It had a depth sensor with selectable field of view for different applications, a high-resolution RGB video camera that integrated with the depth stream, integrated IMU and microphone array, and it worked to leverage machine learning for better processing and easy integration with Azure. It even provided a simple way to sync multiple units together for unified processing of a scene.

In many ways the Kinect gave us all a glimpse of the future because at the time, a depth-sensing camera with a synchronized video stream was just not a normal thing to get one’s hands on. It was also one of the first consumer hardware items to contain a microphone array, which allowed it to better record voices, localize them, and isolate them from other noise sources in a room. It led to many, many projects and we hope there are still more to come, because Microsoft might not be making them anymore, but they are licensing out the technology to companies who want to build similar devices.

Supremely-tough Glass Performs Under Pressure

August 24, 2023 by Donald Papp 25 Comments

There’s some nifty research from the University of Bayreuth, together with partners in China and the U.S., on creating supremely tough aluminosilicate glass that boasts an unusual structure. The image above represents regular glass structure on the left, and the paracrystalline structure on the right.

Aluminosilicate, which contains silicon, aluminum, boron and oxygen, is a type of oxide glass. Oxide glasses are a group to which borosilicate and other common glasses belong. Structurally speaking, these glasses all have a relatively disordered internal structure. They’re known for their clarity, but not especially their durability. Continue reading “Supremely-tough Glass Performs Under Pressure” →

Little Ionic Thruster Blows Out Candles With Ease

August 22, 2023 by Donald Papp 25 Comments

Want to generate some thrust by way of an exposed high voltage discharge that looks great when you turn down the lights? [Integza] has a video showing how to do exactly that with some simple components. His little thruster manages to blow out candles at surprising distances before being pressed into service propelling a model boat.

Here’s how it works: ionic wind is generated when a strong enough electric field causes nearby air to ionize, for example from sharp tips of a conductor carrying a high enough voltage. This discharge creates ionized air molecules with an electrical charge matching the polarity of the nearby conductor. Because matching polarities repel one another, the small cloud of ionized air molecules are repelled from both the nearby conductor, as well as from each other.

The result is a wind-like force from a device with no moving parts, and if the parts are structured right, it’ll blow out a candle with ease. [Integza] attached a cheap DC high-voltage transformer to a nickel strip cut into sharp points and rolled into a circlet. The other half of the thruster — in contrast to the thin crown of sharp points — is a smooth ring shaped a little like a thruster nozzle. 3D models of the parts are available online should you wish to try it yourself without all the trial and error of trying to optimize.

In an effort to minimize mass, [Integza] electroplates a 3D-printed version of the large ring with great results, spraying it with graphite first to make it conductive. Cheap and safe copper electroplating is entirely within the reach of hobbyists, and the resulting unit does a pretty nice job. You can watch it in action in the video, embedded below.

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