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Hackaday Links: January 9, 2022

It looks like we have a new space observatory! According to NASA, all the major deployments on the James Webb Space Telescope have been completed successfully. This includes the tricky sunshield deployment and tensioning, which went off this week without much in the way of trouble. The final major deployment, the unfolding of the starboard wing of the primary mirror of the telescope, was completed on Saturday while the spacecraft was still almost 400,000 km from its forever home orbiting Lagrange point L2. Mission controllers had allotted two weeks for the 300-odd deployments needed to turn the packaged machine into a working observatory. The remaining two weeks or so of flight include less dramatic tasks, such as trimming the shape of the primary mirror with servos that subtly alter the position and curvature of each of the 18 segments, plus a bunch of calibration tasks. But it looks like most of the really scary stuff is behind us now.

From the “Interesting Innards” department, if you’re a fan of either gaming or industrial CT scans, check out Scan of the Month’s look inside Nintendo handheld game consoles. They’ve put a bunch of games through computed tomography scans, and the results are really interesting, false-colored though they may be. Seeing the progression of technology from the original 1989 Game Boy to the Switch is fascinating. The side notes on the history and tech inside each one are pretty cool too.

A couple of weeks ago we mentioned Andrew Sink’s online low-poly generator, which takes any 3D model and allows you to control the number of polygons used to render it. He dropped us a line to let us know the tool proved popular enough that he had to move it off GitHub and onto a dedicated site. Check it out at its new home.

When something like this pops up in your feed, it seems like the best approach is to share it. It’s called DentalSlim, and claims to be the first intra-oral device designed for weight loss. It’s a hardware lock for your teeth, and it looks perfectly horrifying. The device is designed to be applied by a sadist dentist and effectively locks the lower jaw to the upper with magnets, allowing the wearer to open his or her mouth only enough to take a liquid diet. There’s also a provision for the wearer to unlock the device in an emergency, which is wise — can you imagine catching a stomach bug with your jaw locked shut? — but that seems to defeat the “hardware-enforced willpower” that the device is based on.

Have you got a bunch of filament spools lying around from all that 3D printing? Rather than put them to use rolling up strings of lights from the Christmas tree, here’s another idea: turn them into nice covered bird feeders. All you need to do is apply a rim around one side to hold the seed before hanging them out for the birds. We suppose walling off the space between the sides completely and drilling some holes could also turn them into birdhouses, too.

And finally, if your filament spool bird feeder isn’t attracting the attention of the neighborhood cats, perhaps it’s because they’ve found a nice, cozy spot to soak up some heat. At least that’s what some Starlink users are seeing as their feline friends cuddle up on Dishy McFlatface for a long winter’s nap. You see, the phased array antenna inside the enclosure gets pretty toasty, and cats are pretty much any-port-in-a-storm critters, so it’s only natural. We can’t imagine their choice of basking locale does much for data throughput, and it’s probably quite a laugh when the dish pivots to track a satellite. But it’s hard to feel sorry for something that sleeps 23-½ hours a day.

Tileable LED matrix

Tiny LED Matrix Panels Tile Together Perfectly

There’s a lot to admire about LED matrix projects, which more often than not end up looking really cool. But most of them rely on RGB matrix panels sourced from the surplus market, and while there’s nothing wrong with that, building your own tiny, tileable LED matrix panels makes these builds just a little bit cooler.

There’s a lot to admire about these matrix panels, not least of which is the seamless way they tile together. But to get to that point, [sjm4306] had a lot of prep work to do. He started with a much simpler 5×7 array, using the popular WS2812 RGB LEDs on a custom PCB. With a little practice under his belt, it was time to move to the much smaller SK6805 LEDs, which were laid out in an 8×8 matrix. The board layout is about as compact as it can be; [sjm4306] reports that it pushed the PCB fab to their limits, but he ended up with LEDs spaced perfectly on the board and just enough margin to keep consistent spacing in two dimensions when the boards are adjacent to each other.

Assembly of the boards was challenging, to say the least. The video below shows that the design left barely enough room for handling the LEDs with tweezers, and some fancy finagling was needed to get the boards on and off the hotplate for reflow. [sjm4306] says that he’ll be exploring JLC PCB’s assembly service in the future, since each board took an hour for him to assemble. But they look fantastic when daisy-chained together, with no detectable gaps at the joints.

With matrices like these, the possibilities are endless. We’ve even got a whole list of LED matrix projects over on Hackaday.io for you to check out.

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8-bit counter made from 555s

555 Timer Contest Entry: A Digital Counter With Nothing But 555s

With a 555 on the BOM, you never know what you’re going to get. With 40 of the versatile timer chips in a build, you might just get something completely unexpected, like this 555-based eight-bit digital counter.

This one comes to us by way of [Astronomermike], who chose to make a digital circuit with nothing but 555s and a largish handful of passives as his entry in the current 555 Timer Contest. The ubiquitous timer chip is not exactly the first chip that comes to mind for digital applications, but it does contain an SR latch, which only requires a little persuasion to become a JK flip flop. His initial design for the flip flop that would form the core of the circuit had a pair of 555s surrounded with a bunch of OR gates and inverters — within the rules of the contest but hardly in its spirit. Luckily, the 555 makes a fine inverter too, and along with some diode-resistor OR gates, the basic counter module was born.

The video below shows the design and build, as well as the trip down the troubleshooting rabbit hole courtesy of a bad breadboard. Each half-nibble stage of the 8-bit counter occupies a full breadboard with ten 555s; the whole 40-chip string actually works and looks pretty cool doing it.

Truth be told, this is exactly the kind of thing we had in mind when dreaming up this year’s 555 contest, so good on [Astronomermike] for thinking outside the box for this one. To see what other uses people have found for the chip that keeps on giving, or to get your entry in before the deadline on January 10, head over to the contest page.

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Potassium ferrioxalate crystal

Growing Spectacular Gem-Like Crystals From Rust And Simple Ingredients

When we talk about crystals around here, we’re generally talking about the quartz variety used to make oscillators more stable, or perhaps ruby crystals used to make a laser. We hardly ever talk about homegrown crystals, though, and that’s a shame once you see how easy it is to make beautiful crystals from scratch.

We’ve got to say that we’re impressed by the size and aesthetics of the potassium ferrioxalate crystals [Chase Lean] makes with this recipe, and Zelda fans will no doubt appreciate their resemblance to green rupees. The process starts with rust, or ferric oxide, which can either be purchased or made. [Chase] chose to make his rust by soaking steel wool in a solution of saltwater and peroxide and heating the resulting sludge. A small amount of ferric oxide is added to a solution of oxalic acid, a commonly used cleaning and bleaching agent. Once the rust is dissolved, potassium carbonate is slowly added to the solution, turning it a bright green.

The rest of the process happens more or less naturally, as crystals begin to form in the saturated solution. And boy, did they grow — long, prismatic lime-green crystals, with a beautiful clarity and crisp edges and facets. The crystals don’t last long under light, though — they quickly lose their clarity and become a more opaque green.

[Chase]’s crystal-growing efforts have shown up here before, when he turned humble table salt into beautiful cubic crystals. We find the whole crystal-growing process fascinating, and we’re looking forward to more of this in the future.

Old-school frequency counter

Edge-Mounted Meters Give This Retro Frequency Counter Six Decades Of Display

With regard to retro test gear, one’s thoughts tend to those Nixie-adorned instruments of yore, or the boat-anchor oscilloscopes that came with their own carts simply because there was no other way to move the things. But there were other looks for test gear back in the day, as this frequency counter with a readout using moving-coil meters shows.

We have to admit to never seeing anything like [Charles Ouweland]’s Van Der Heem 9908 electronic counter before. The Netherlands-based company, which was later acquired by Philips, built this six-digit, 1-MHz counter sometime in the 1950s. The display uses six separate edge-mounted panel meters numbered 0 through 9 to show the frequency of the incoming signal. The video below has a demo of what the instrument can do; we don’t know if it was restored at some point, but it still works and it’s actually pretty accurate. Later in the video, he gives a tour of the insides, which is the real treat — the case opens like a briefcase and contains over 20 separate PCBs with a bunch of germanium transistors, all stitched together with point-to-point wiring.

We appreciate the look inside this unique piece of test equipment history. It almost seems like something that would have been on the bench while this Apollo-era IO tester was being prototyped.

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Hackaday Links: January 2, 2022

That sound you may have heard in the wee hours of Christmas morning had nothing to do with Santa; rather, it was the sound of a million astronomers collectively letting out their breath around the world as the James Webb Space Telescope survived its fiery ride to space. And not only did it survive, but the ESA launch team did such a good job putting the Ariane rocket on course that NASA predicts the observatory now has enough fuel to more than double its planned ten-year mission. Everything about the deployment process seems to be going well, too, with all the operations — including the critical unfurling of the massive and delicate sunshield — coming off without a hitch. Next up: tensioning of the multiple layers of the sunshield. If you want to play along at home, NASA has a nice site set up to track where JWST is and what its current status is, including temperatures at various points on the telescope.

We got a tip from Mark about some dodgy jumper wires that we thought we should share. Low-quality jumpers aren’t really a new problem, but they can really put a damper on the fun of prototyping. The ones that Mark found could be downright dangerous. He got them with a recent dev board purchase; outwardly, they appear fine, at least at first. Upon closer inspection, though, the conductors have turned to powder inside the insulation. Even the insulation is awful, since it discolors when even slightly flexed. He suspects conductors are actually copper-plated aluminum; check out his pictures below and maybe look through your collection for similarly afflicted jumpers.

Speaking of dodgy hardware, if you love the smell of melting MOSFETs in the morning, then have we got a deal for you. It seems that a non-zero number of Asus Z690 Hero PC motherboards have suffered a fiery demise lately, stirring complaints and discontent. This led some curious types to look for the root cause, which led to the theory that an electrolytic cap had been installed with the wrong polarity on the dead boards. Asus confirmed the diagnosis, and is doing the right thing as they are “working with the relevant government agencies on a replacement program.” So if you’ve got one of these motherboards, you might want to watch the video below and see how the caps were installed.

If you’re in the mood for some engineering eye-candy, check out the latest video from Asianometry. They’ve got a finger on the pulse of the semiconductor industry, with particular attention paid to the engineering involved in making the chips we all have come to depend on. The video below goes into detail on the extreme ultraviolet (EUV) light source that fabrication machine maker ASML is developing for the next generation of chip making. The goal is to produce light with a mind-bending wavelength of only 13.5 nanometers. We won’t spoil the details, but suffice it to say that hitting microscopic droplets of tin with not one but two lasers is a bit of a challenge.

And finally, bad luck for 38 people in Tokyo who were part of a data breach by the city’s Metropolitan Police Department. Or rather, good luck since the data breach was caused by the loss of two floppy disks containing their information. The police say that there haven’t been any reports of misuse of the data yet, which is really not surprising since PCs with floppy drives are a little thin on the ground these days. You’d think that this would mean the floppies were left over from the 90s or early 2000s, but no — the police say they received the disks in December of 2019 and February of 2021. We’d love to know why they’re still using floppies for something like this, although it probably boils down to yet another case of “if it ain’t broke, don’t fix it.”

Astronomical clock

An Astronomical Mechanical Clock, In More Ways Than One

If the workings of a mechanical timepiece give you a thrill, prepare to be blown away by this over-the-top astronomical clock.

The horological masterpiece, which was designed by [Mark Frank] as his “dream clock”, is a riot of brass, bronze, and steel — 1,200 pounds (544 kg) of it, in fact, at least in the raw materials pile. Work on the timepiece began in 2006, with a full-scale mockup executed in wood by Buchannan of Chelmsford, the Australian fabricator that [Mark] commissioned to make his design a reality. We have a hard time explaining the design, which has just about every horological trick incorporated into it.

[Mark] describes the clock as “a four train, quarter striking movement with the fourth train driving the astronomical systems,” which sounds far simpler than the finished product is. It includes 52 “complications,” including a 400-year perpetual calendar, tide clock, solar and lunar eclipse prediction, a planisphere to show the constellations, and even a thermometer. And, as if those weren’t enough, the clock sports both a tellurion to keep track of the Sun-Earth-Moon system and a full orrery out to the orbit of Saturn, including all the major moons. The video below shows the only recently finished masterpiece in operation.

[Mark]’s dream clock has been under construction for the better part of two decades, and we applaud not just his design but his patience. The skeletonized construction reminds us of the Clickspring clock from a few years back; now seems like a great time to go back and binge-watch that whole series again.

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