Author: Al Williams

4506 Articles

3D Printer Tech Cuts Paper

June 16, 2018 by 19 Comments

While 3D printing has been a great thing all by itself, it has also made electromechanical hardware a commodity item. Instead of raiding an old printer for motors and rods of unknown provenance, you can now buy everything very inexpensively due to the economy of scale and offshore manufacturing.

[Mr. Innovation] proves this point with his recent paper cutting machine which feeds and slices paper strips with user-selected width and quantity. He did steal one roller assembly from an old printer, but most of it is straight out of a 3D printer build. There’s NEMA stepper motors, modular motor driver boards, smooth rods, belts, and pulleys.

The blade of the cutter is just a standard snap off box cutter blade. It is angled so it doesn’t drag when the motor pulls it back to the home position after a cut. Honestly, we might have made the paper mechanism retract the paper a bit at that point, but that would be simple to add to the device’s firmware.

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Portable Ham Radio Design Fosters Experiments

June 16, 2018 by 4 Comments

[Charlie Morris] has been busy building a portable ham radio rig and documenting his progress in a series of videos. You can see the first one below. There’s four parts (more if you count things like part 4 and part 4a as two parts) so far and it is always interesting to see inside a build like this, where the choices and tradeoffs are explained.

The first part covers the Si5351 VFO and the associated display. There’s very little to the VFO other than off-the-shelf modules including an Arduino. You can also see the portable Morse code key which is actually a micro switch. The second part experiments with audio amplifiers. [Charlie] looked at the NE5534 vs discrete amplifiers. He was shooting for lowest current draw that was usable. Other parts discuss the RF amplifier and the receiver. Despite the VFO, there is quite a bit of non-module parts by the time things start shaping up.

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MRI To 3D Print Gets Much Faster

June 15, 2018 by 19 Comments

A surprising use of 3D printing has been in creating life-like models of human body parts using MRI or CT scans. Surgeons and other medical professionals can use models to plan procedures or assist in research. However, there has been a problem. The body is a messy complex thing and there is a lot of data that comes out of a typical scan. Historically, someone had to manually identify structures on each slice — a very time-consuming process — or set a threshold value and hope for the best. A recent paper by a number of researchers around the globe shows how dithering scans can vastly improve results while also allowing for much faster processing times.

As an example, a traditional workflow to create a 3D printed foot model from scan data took over 30 hours to complete including a great deal of manual intervention. The new method produced a great model in less than an hour.

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Homebrew Calibration For Test Equipment

June 15, 2018 by 8 Comments

If you work for a large company, you probably have test equipment that is routinely calibrated. Some companies have their own metrology labs and others send out to an external lab. In a garage lab, you are less likely to do calibrations and — in our experience — that isn’t usually a problem. Still, it is nice to be able to do at least a sanity check on your gear. Also, if you buy old test gear and repair it, it would be nice to be able to check it, as well. [IMSAI guy] built his own little calibration setup, adding to it over the years, and he shares the details in a recent video, which you can see below.

The board started out simply as one voltage regulator and some 0.01% resistors. Over time, though, he added a few more bells and whistles. The setup isn’t going to rival a NIST-traceable lab setup, but for your garage it is perfectly fine.

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Smoothing PLA With Two Paints

June 15, 2018 by 13 Comments

There was a time when most 3D printers used ABS plastic. It stinks, is probably bad for you, and tends to warp unless printed in a heated enclosure. So most people have gone to something else, mostly PLA. But ABS also dissolves in a readily-available solvent, acetone, and this is useful for smoothing the layer artifacts from a 3D print. [3DSage] has a technique that works for PLA or — he says — probably any filament. You can see what he’s doing in the video below.

The video starts out with a recap of things most Hackaday readers will already know. But hang in there because at about 1:20, he reveals his method.

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Retrotechtacular: Voice Controlled Robot From 1961

June 15, 2018 by 18 Comments

We like to think that all these new voice-controlled gadgets like our cell phones, Google Home, Amazon Echo, and all that is the pinnacle of new technology. Enabled by the latest deep learning algorithms, voice-controlled hardware was the stuff of science fiction back in the 1961s, right? Not really. Turns out in around 1960, Ideal sold Robot Commando, a kid’s toy robot that featured voice control.

Well, sort of. If you look at the ad in the video below, you’ll see that a kid is causing the robot to move and fire missiles by issuing commands into a microphone. How did some toy company pull this off in 1961?

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Extracting Water From Fog

June 13, 2018 by 53 Comments

Most of us take it for granted that water is as close as your kitchen tap. But that’s not true everywhere. Two scientists at MIT have a new method for harvesting water from fog, especially fog released from cooling towers such as those found from power plants. It turns out, harvesting water from fog isn’t a new idea. You typically insert a mesh into the air and collect water droplets from the fog. The problem is with a typical diameter of 10 microns, the water droplets mostly miss the mesh, meaning they typically extract no more than 2% of the water content in the air.

The team found two reasons for the low efficiency. Water clogs the mesh openings which can be somewhat mitigated by using coated meshes that shed water quickly. Even in the lab that only increases the yield to about 10%. The bigger problem, though, is basically only some of the droplets hit the mesh, and even those that do may not stick because of drag. Fine meshes can help but are harder to make and have low structural integrity. Their solution? Inject ions into the fog to charge the water droplets and impart the opposite charge on the mesh.

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