Author: Zoe Skyforest

3703 Articles

RoboGaggia Makes Espresso Coffee On Its Own

April 18, 2023 by 12 Comments

[Nicholas DiPatri] very much loves his Gaggia Pro. It’s an amazing espresso machine, but it’s also kind of fussy and requires a lot of manual attention to brew a cup. As an engineer, he set about fettling the machine to run with a little less oversight. Enter RoboGaggia.

Stock, the Gaggia Pro requires regular water refills. The coffee-thirsty user must also wait for the brew heater to reach temperature before clicking the go button. Knowing the weight of coffee in the machine is key to getting the brew right, too. Steaming must also be done by hand. Overall, it’s a lot of work.

[Nicholas]’s goal was to get the machine to a point where he could load it with fresh ground coffee, hit a button, and walk away. On his return, the machine should be ready for steam. To achieve this, he went ham on outfitting the Gaggia Pro with fancy modern equipment. It scored a scale that sits in the drip tray, PID temperature controllers, a flow rate controller to manage the extraction profile, and an auto-fill water reservoir. The entire brew process is carried out under the command of a microcontroller, with live telemetry also sent to Adafruit.io for logging.

It’s by no means a lightweight project, but [Nicholas] has shared files on Github for the curious. However, if you’re in love with your Italian espresso machine and don’t want to switch, this might just be the kit you need to end your morning headaches. After all, when we’re in need of coffee, we’re at our worst for managing a complicated chemical processing plant. Video after the break.

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New Renewable Energy Projects Are Overwhelming US Grids

April 17, 2023 by 239 Comments

It’s been clear for a long time that the world has to move away from fossil energy sources. Decades ago, this seemed impractical, when renewable energy was hugely expensive, and we were yet to see much impact on the ground from climate change. Meanwhile, prices for solar and wind installations have come down immensely, which helps a lot.

However, there’s a new problem. Power grids across the US simply can’t keep up with the rapid pace of new renewable installations. It’s a frustrating issue, but not an insurmountable one.

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3D Printed Tool Lets You Measure Component Reels Easily

April 15, 2023 by 5 Comments

Component reels are a highly-0ptimized packaging format. They deliver components to pick and place machines for effective high-speed assembly. As more of us get into working with SMD components, we’re exposed to them as well. [MG] wanted a way to easily measure tape from component reels, which is difficult because they’re often curled up. Thus, they whipped up a nifty little tool for the job.

The device consists of a 3D printed bracket which is designed to fit on a cheap electronic tape measure from Amazon. The bracket holds an 8mm wide component tape against the measuring wheel. As the component tape is fed through the device, it turns the wheel, and the measurement appears on the screen. No more must you try and flatten out a tape and measure it section by section. Instead, you just feed it in, yank it through, and you’re done!

[MG] notes that the tape measure itself runs on an STM32 microcontroller. As an extra-credit assignment, they suggest that the device could be reprogrammed to display component count instead of distance if that’s more suitable for your application. If you happen to make that mod, be sure to notify us on the tipline!

3D Printed Artificial Nose Is Totally Vegan

April 14, 2023 by 13 Comments

Prosthetics are complicated, highly personal things. They must often be crafted and customized precisely to suit the individual. Additive manufacturing is proving a useful tool in this arena, as demonstrated by a new 3D printed nose design developed at Swansea University. And a bonus? It’s vegan, too!

Often, cartilage from the ribcage is used when reconstructing a patient’s nose. However, this procedure is invasive and can lead to health complications. Instead, a nanocellulose hydrogel made from pulped softwood, combined with hyaluronic acid, may be a viable printable material for creating a scaffold for cartilage cells. The patients own cartilage cells can be used to populate the scaffold, essentially growing a new nose structure from scratch. The technique won’t just be limited to nose reconstructions, either. It could also help to recreate other cartilage-based structures, such as the ear.

As with all new medical technologies, the road ahead is long. Prime concerns involve whether the material is properly bio-compatible, particularly where the immune system is concerned. However, the basic idea is one that’s being pursued in earnest by researchers around the world, whether for cosmetic purposes or to grow entire organs. As always, if you’re secretly 3D printing functional gallbladders in your basement, don’t hesitate to drop us a line.

Self-Cleaning Tech Could Help Solar Panels Keep Efficiency Up

April 14, 2023 by 58 Comments

Solar panels are a special kind of magic — turning light into useful electrical energy. However, they don’t work nearly as well when they’re covered in dust, dirt, and grime. Conventional solutions involve spraying panels down with pure water, which is expensive and wasteful, or dry scrubbing, which can cause efficiency loss through scratching the panels. However, innovative new methods may offer useful solutions in this area, as shared by EETimes.

Researchers at MIT have explored the use of electrostatic methods to remove dust from solar panels. By creating a sufficiently strong electrostatic field, dust particles can be compelled to leap off of solar panels. The cleaning method requires no water and is entirely non-contact. It uses a motor system to pass a charged electrode past the surface of the panels, with the opposite charge applied to the panels themselves. This repels the dust from the panels and onto the moving electrode.

Other methods include the use of special “self-cleaning” glass manufactured with a laser etching technique. The method, referred to as Direct Laser Interference Patterning, or DLIP, creates microscopic features on the order of 300 nm to 30 um on the surface of the glass. The pattern creates a so-called “functional surface” from which dirt simply slides off. The laser-etched pattern has no negative impact on transparency.

If these ideas prove practical, expect them to take off quickly. Commercially viable technologies spread fast in the renewable space, as we’ve seen with the rapid uptake of floating solar farms in recent years. 

Prison TV Gets Simple Speaker Mod

April 13, 2023 by 20 Comments

American prisons are strict about television use. Typically they’re only to be used with headphones, and their enclosures need to be transparent so they can’t be used to smuggle goods. ClearTech makes TVs that meet these specifications, and when [Steve Pietras] got his hands on just such a unit, he set about modding it for use in the free world.

Getting into the TV isn’t easy; ClearTech built the units using special security fasteners unlike any we’ve seen before. [Steve] found a way to deal with these, though declines to share his technique in his video. Once inside though, his task is relatively straightforward. He steps through where to install speakers in the TV’s housing, and how to hook them up to the right spots on the main circuit board. With the case closed back up, [Steve] is able to use the TV without headphones, and without the threat of getting shanked by a fellow inmate who really doesn’t want to hear Jeopardy while they’re trying to read.

It’s not every day we get to look at a piece of obscure hardware like this. We’d never seen a prison TV before, and now we feel like experts on the topic. Of course, we’re no strangers to esoterica at Hackaday.

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Hackathon Wire EDM Build Really Works

April 13, 2023 by 12 Comments

If you’ve ever short-circuited a car battery, you’ve seen the pitting and damage a few sparks can cause. Smart minds realised that controlled sparks could erode metal very accurately, in a process now known as electrical discharge machining. [Tanner Beard] decided to build just such a machine for a hackathon, and it works a treat.

[Tanner]’s video explains the benefits of EDM well. Spark-based machining doesn’t care about the hardness of the given material, making it ideal for working with very tough steels, for example. It’s also non-contact, so the motion platform doesn’t have to be built to resist huge forces.

The build was done with a low budget of just $300, and uses some smart shortcuts. Instead of an expensive mains-powered DC power supply to generate the discharge, [Tanner] just uses a powerful lithium-polymer battery with his own MOSFET board to deliver the high current needed. A nifty combination of a stepper motor and O-drive motor setup feed the discharge wire at a constant rate during the machining.

Overall, it’s a neat build that shows wire EDM doesn’t have to break the bank. We’ve seen other similar builds before, too. Video after the break.

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