Simple Snap Action Mechanism Is 100% 3D Printed

June 10, 2022 by Zoe Skyforest 7 Comments

Plastics are wonderous materials, much loved for their ability to elastically deform and spring back to their original shape. They’re a category of materials perfect for creating things like living hinges and similar mechanisms, and this 3D printed snap action device shows that off admirably.

The device consists of an outer housing, into which two printed springs are inserted. These leaf springs are curved and protrude towards the center of the housing. A slide is then inserted into the housing with a cam in its middle. The cam allows the slide to push past the springs when actuated, while also holding it in place at rest.

As demonstrated the mechanism reliably snaps back and forth between its two positions in a satisfying manner. It’s shown with one side of the housing removed so we get a good idea of how it works. It’s 100% 3D printed, as well. Anyone looking to replicate the design should note the importance of printing orientation, particularly in the case of the spring pieces, which won’t work if layered up in the wrong way.

Overall, it’s a neat design that could prove useful for those eager to build printed switches or other mechanical devices. It’s also simply a great way to learn about 3D printed springs and working with deformable plastic structures. Video after the break.

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Making A Projector Screen Out Of Flex Seal Works Okay, Kinda

June 10, 2022 by Zoe Skyforest 6 Comments

Watching movies on the big screen is fun, but getting out to the cinema or drive-in can be a hassle. It’s possible to get the same experience at home with a little creativity, as shown in this DIY projector screen build by [The Hook Up].

The build started with a giant motorized roller screen designed for a patio. It was scored on the cheap as it was salvaged after removal from its original home. Having seen a screen door turned into a boat with the help of Flex Seal, [The Hook Up] was confident that the flyscreen could be sealed up and used for projection.

Right away, the going got tough. Light applications weren’t really filling in the holes in the flyscreen, while thick applications had major issues with runs. Eventually, the screen was painted with 3 gallons of white Flex Seal and hung up to test.

The runs caused issues, as the lumpy screen texture was distracting when viewing movies. Additionally, the glossy finish was creating unsightly reflections. After some trial and error, the issues were solved by sanding the Flex Seal surface flat and using matte clear spray paint to dull the shine.

The result was a grand projection screen that rolls down at the touch of a button, the likes of which we’ve seen before, though at significant cost. [The Hook Up] readily admitted that the several hundred dollars invested might have been better spent on buying a pre-made screen. Nonetheless, it’s a cool project, and we respect the creator for putting in the work! Video after the break.
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3D-Printed Lobe Pump Shifts Water Well

June 10, 2022 by Zoe Skyforest 11 Comments

Lobe pumps are perhaps most popularly known for their use in Rootes-type superchargers, but they can pump water, too. [Let’s Print] demonstrates this ably with a 3D-printed design that can pump with the best of them.

The design uses two figure-eight shaped counter-rotating rotors, or lobes. As the rotors turn, they trap fluid between the rotor and the housing, forcing it towards the outlet. It’s a positive-displacement design, meaning it traps a fixed volume of fluid in each rotation, moving it from inlet to outlet.

The design requires proper timing of the two rotating lobes in order to ensure they maintain the closed volume and don’t impact each other. This is achieved with a pair of timing gears on the back of the pump. The housing, lobes, and gears are all 3D-printed, making this a build that anyone can replicate at home with their own printer.

ABS was used for the rotors for its better handling of friction without melting as easily. However, resin-printed lobes were also employed for their higher tolerances, too, with both designs working acceptably in practice.

The pump still needs more improvement; the hope is to reduce the leaks out of the rear of the pump. [Let’s Print] also intends to add a motor to the pump itself rather than using a power drill to run the device. It’s great to see these 3D-printed pump builds continuing in earnest. Video after the break.

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Revolving Doors Aren’t Just Annoying, They’re Energy Saving Too

June 9, 2022 by Zoe Skyforest 43 Comments

While most of us have been content with swing and sliding doors for the vast majority of our needs around the home, the revolving door remains popular in a wide variety of contexts.

It’s a confounding contraption that always feels ready to snatch and ensnare the unwary user. However, these doors do have certain benefits that have allowed them to retain popularity in many public buildings around the world. Let’s dive in to why below.

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Laser Propulsion Could Satisfy Our Spacecraft’s Need For Speed

June 6, 2022 by Zoe Skyforest 51 Comments

There are many wonderful places we’d like to visit in the universe, and probably untold numbers more that we haven’t even seen or heard of yet. Unfortunately…they’re all so darn far away. A best-case-scenario trip to Mars takes around six months with present technology, meanwhile, if you want to visit Alpha Centauri it’s a whole four lightyears away!

When it comes to crossing these great distances, conventional chemical rocket technology simply doesn’t cut the mustard. As it turns out though, lasers could hold the key to cutting down travel times in space!

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The Great Euro Sat Hack Should Be A Warning To Us All

June 2, 2022 by Zoe Skyforest 46 Comments

Military officials and civilian security researchers have been warning us for years: cyberattacks are becoming a very real part of modern warfare. Far from being limited to military targets, cyberattacks can take out everything from vital public infrastructure to commercial and industrial operations, too.

In the early hours of February 24, as the Russian invasion force began raining missiles on Ukrainian cities, another attack was in progress in the digital realm. Suddenly, satellite terminals across Europe were going offline, with many suffering permanent damage from the attack.

Details remain hazy, but researchers and military analysts have pieced together a picture of what happened that night. The Great Euro Sat Hack prove to be the latest example of how vulnerable our digital infrastructure can be in wartime.

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Rogue Waves Are Mysterious And Big

June 1, 2022 by Zoe Skyforest 34 Comments

Stand by the shore and watch the waves roll in, and you’ll notice that most come in at roughly the same size. There’s a little variation, but the overwhelming majority don’t stand out from the crowd. On all but the stormiest of days, they have an almost soothing regularity about them.

Every so often though, out on the high seas, a rogue wave comes along. These abnormally large waves can strike with surprise, and are dangerous to even the largest of ships. Research is ongoing as to what creates these waves, and how they might be identified and tracked ahead of time.