Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Foot Keyboard

October 25, 2023 by 12 Comments

[crispernaki]’s opening comments to this VCR head scroll wheel project lament that overall technical details aren’t “complex, ground-breaking, or even exciting.” Since when does that matter? The point is that not only did the thing finally, eventually get built, it gets daily use and it sparks joy in its owner.

This feel-good story is one of procrastination, laziness, and one aha! moment, and it’s roughly twelve years in the making. Inspired by an Instructable from long ago, [crispernaki] ran straight to the thrift store to get a VCR and take it apart.

The original plan was to just reuse the VCR head’s PCB and hide it in an enclosure, and then figure out way to block and unblock the path between an IR emitter/receiver pair. After many disemboweled mice and fruitless attempt, the project was once again shelved.

But then, [crispernaki] remembered the magnetic rotary encoder demo board that was just sitting around, along with various microcontrollers and Altoids tins. And it all quickly came together with a Teensy 2.0 and some bits and bobs, including a magnet glued on the shaft of the VCR head. A chip on the demo board does all the heavy lifting, and of course, the Teensy does the work of emulating an HID.

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A Quick And Stealthy Mobile Slot Antenna From Copper Tape

October 25, 2023 by 41 Comments

[Ben Eadie (VE6SFX)] is at it again with the foil tape, and this time he’s whipped up a stealthy mobile sunroof antenna for the amateur radio operator with the on-the-go lifestyle.

You may recall [Ben]’s recent duck tape antenna for the 70-cm ham band, an ultra-lightweight design that lends itself to easy packing for portable operation. The conductors in that antenna were made from copper foil tape, a material that’s perfect for all sorts of specialized applications, like the slot antenna that he builds in the video below. In the ham world, slot antennas are most frequently seen cut into the main reflector of a direct satellite dish, often in hopes of avoiding the homeowner association’s antenna police. Even in the weird world of RF, it’s a strange beast because it relies on the absence of material in a large planar (or planar-ish) conductive surface.

Rather than grabbing an angle grinder to make a slot in the roof of his car, [Ben] created a “virtual” slot with copper tape on the inside of his car’s sunroof. His design called for a 39″ (0.99-m) slot, so he laid out a U-shaped slot to fit the window and outlined it with copper foil tape. His method was a little complex; he applied the copper tape to a transparent transfer film first, then stuck the whole thing to the underside of the glass in one go. It didn’t quite go as planned, but as he learned in the duck tape antenna, the copper tape makes it easy to repair mistakes. A BNC connector with pigtails is attached across the slot about 4″ (10 cm) up from the end of one of the short legs of the slot; yes, this looks like a dead short, but such are the oddities of radio.

Is it a great antenna? By the numbers on [Ben]’s NanoVNA, not really. But any antenna that gets you heard is a good antenna, and this one was more than capable in that regard. We’ll have to keep this in mind for impromptu antennas and for those times when secrecy is a good idea.

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High Voltage Turns Welder Into Plasma Cutter

October 24, 2023 by 29 Comments

For doing basic steel welding, most of us will reach for a MIG welder. It might not be the best tool for every welding job, but it’s definitely the most accessible since they tend to use only basic parts, easy-to-find gas, and can run from a standard electrical outlet. A plasma cutter isn’t as common, and while they’re certainly useful, [Rulof] wanted to forgo the expense of buying one off the shelf. Instead, he used parts of an old welder and a few other odds and ends to build his own plasma cutter.

The welder he’s working from in this project uses low-voltage alternating current to drive the welding process, but since a plasma cutter ionizes gas it needs high-voltage direct current. A 200 A bridge rectifier with some heat sinks from a Mac and an old stereo get this job done, but that’s not the only step in the process. A driver board and flyback transformer is used to generate the high voltage needed for the cutting head. There are some DIY circuit protection and safety features built in as well, including a spark gap using two nails, galvanic isolation from a transformer built from copper pipe, and some filtering coils made from old copper wire and iron bars.

With everything connected to the old welding machine and some pressurized air inside to push out the plasma, [Rulof] has a functional plasma cutter that can make short work out of a variety of metals at a fraction of the cost of a commercial tool. With the cutting tool finished, we’d recommend mounting it to a home-built CNC machine next.

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The IMac GPU Becomes Upgradeable, With PCIe

October 23, 2023 by 11 Comments

Over its long lifetime, the Apple iMac all-in-one computer has morphed from the early CRT models through those odd table-lamp machines into today’s beautiful sleek affairs. They look pretty, but is there anything that can be done to upgrade them? Maybe not today’s ones, but the models from the mid-2000s can be given some surprising new life. [LowEndMac] have featured a 2006 24″ model that’s received a much more powerful GPU, something we’d have thought to be impossible.

The iMacs from that era resemble a monitor with a slightly chunkier back, in which resides the guts of the computer. By then the company was producing machines with an x86 processor, and their internals share a lot of similarities with a laptop of the period. The card is a Mac Radeon model newer than the machine would ever be used with, and it sits in a chain of mini PCIe to PCIe adapters. Even then it can’t drive the original screen, so a replacement panel and power supply are taken from another monitor and grafted into the iMac case. This along with a RAM and SSD upgrade makes this about the most upgraded a 2006 iMac could be.

Of course, another approach is to simply replace the whole lot with an Intel NUC.

Arduwatch Design Study Is Compelling Concept For DIY Smartwatch

October 23, 2023 by 10 Comments

Smartwatches are a battleground these days, with smartphone manufacturers vying to have the prettiest, sleekest, and longest-lasting device on the market. Meanwhile, DIY efforts continue to improve in sophistication as better components become available. [Rocky Bergen’s] Arduwatch is a particularly appealing design study, with such visual flair that we’d love to see it become a reality.

The design was inspired by the Arduboy, itself a lightweight homebrewed handheld console of impressive simplicity. [Rocky]’s concept hinges on taking that credit-card sized platform and repurposing it as a wearable device instead. The squared-off, retro design of the Arduwatch is appealing, as is its simple four-button interface and the bright colors [Rocky] chose to show it off. Ultimately, too, its low-resolution display would realistically be more than suitable for a great variety of simple smartwatch tasks, which often just involve displaying notifications and the like.

[Rocky’s] work may just be a design study, but it’s well thought out and eminently viable. We’d love to see how well this design could work in the real world, particularly if built with some nice resin-printed parts paired with a quality watch strap.

If you’ve heard of [Rocky Bergen] before, it may be due to his exquisite collection of retrocomputer papercraft designs. If you’ve been cooking up your own DIY smartwatch ideas, don’t hesitate to hit up the tipsline!

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Hackaday Links: October 22, 2023

October 22, 2023 by 9 Comments

The second of three major solar eclipses in a mere six-year period swept across the United States last week. We managed to catch the first one back in 2017, and still have plans for the next one in April of 2024. But we gave this one a miss, mainly because it was “just” an annular eclipse, promising a less spectacular presentation than a total eclipse.

Looks like we were wrong about that, at least judging by photographs of last week’s “Ring of Fire” eclipse. NASA managed to catch a shot of the Moon’s shadow over the middle of the US from the Deep Space Climate Observer at Lagrange Point 1. The image, which shows both the compact central umbra of the shadow and the much larger penumbra, which covers almost the entire continent, is equal parts fascinating and terrifying. Ground-based photographers were very much in the action too, turning in some lovely shots of the eclipse. We particularly like this “one-in-a-million” shot of a jet airliner photobombing the developing eclipse. Shots like these make us feel like it was a mistake to skip the 10-hour drive to the path of annularity.

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Custom Fume Hood For Safe Electroless Plating

October 22, 2023 by 10 Comments

There are plenty of chemical processes that happen commonly around the house that, if we’re really following safety protocols to the letter, should be done in a fume hood. Most of us will have had that experience with soldering various electronics, especially if we’re not exactly sure where the solder came from or how old it is. For [John]’s electroless plating process, though, he definitely can’t straddle that line and went about building a fume hood to vent some of the more harmful gasses out of a window.

This fume hood is pretty straightforward and doesn’t have a few of the bells and whistles found in commercial offerings, but this process doesn’t really require things like scrubbing or filtering the exhaust air so he opted to omit these pricier and more elaborate options. What it does have, though, is an adjustable-height sash, a small form factor that allows it to easily move around his shop, and a waterproof, spill-collecting area in the bottom. The enclosure is built with plywood, allowing for openings for an air inlet, the exhaust ducting, and a cable pass-through, and then finished with a heavy-duty paint. He also included built-in lighting and when complete, looks indistinguishable from something we might buy from a lab equipment supplier.

While [John] does admit that the exhaust fan isn’t anything special and might need to be replaced more often than if he had gone with one that was corrosion-resistant, he’s decided that the cost of this maintenance doesn’t outweigh the cost of a specialized fan. He also notes it’s not fire- or bomb-proof, but nothing he’s doing is prone to thermal anomalies of that sort. For fume hoods of all sorts, we might also recommend adding some automation to them so they are used any time they’re needed.

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