A Modular Ecosystem That Evolved Around A Simple Diesel Engine

October 6, 2019 by 20 Comments

High volume commodity products are a foundation of hacking, we’ve built many projects around popular form factors like NEMA 17 stepper motors, 608 bearings, and 280 DC motors. Their high volume led to lower cost, which further increased popularity, and the cycle repeats. A similar thing happened to a style of single-cylinder diesel engine in China, and [Jalopnik] takes us through an exploration of these “Tuo La Ji” (tractor) machines.

Like many popular standards, circumstances elevated this style of engine to become more popular than its peers. Judging from the pictures, the idea is similar to NEMA 17 in that the core essence is a bolt pattern and an output shaft. Different manufacturers offer various capabilities within this space, and a wild assortment of machinery evolved to take advantage of this class of power source.

It starts with a set of wheels and handlebars to create a walk-behind farm tractor, something pretty common around the world. But this particular ecosystem grew far beyond that to many other applications, including full sized trucks with off-road capability that would embarrass most of the genteel SUVs cruising our roads today. They may not be fast, but they only needed to be faster and have longer endurance than beasts of burden to be effective as “a horseless horse”.

Due to factors such as poor crash safety, absence of diesel emission controls, and affordability of more powerful (and faster!) vehicles, these machines are a dying breed. But that won’t change the fact there was a fantastic amount of mechanical hacking ingenuity that had sprung up around this versatile engine building simple and effective machines. Their creativity drew from the same well that fed into these Indonesian Vespas.

Photo by [Brian Holsclaw] CC BY-ND 2.0

Introducing The First Cisco Certified Mixologist

October 4, 2019 by 11 Comments

You’d be hard pressed to find an IT back office that doesn’t have a few Cisco routers or switches laying around and collecting dust. We’d even bet there are a decent number of people reading this post right now that have a stack of them within arm’s reach. They’re the kind of thing most of us have no practical application for, but we still can’t bear to throw away. But it looks like [Sven Tantau] has found an ideal middle ground: rather than junk his Cisco Catalyst switches, he turned them into automatic bartenders.

Inspired by all those perfect little square openings on the front, [Sven] loaded each switch with a whopping 24 peristaltic pumps, one for each Ethernet port. To fit all his plumbing inside, the switches were naturally gutted to the point of being hollow shells of their former selves, although he does mention that their original power supplies proved useful for keeping two dozen power-hungry motors well fed.

The motors are connected to banks of relays, which in turn are thrown by an ESP32 and an Arduino Nano. [Sven] explains that he wasn’t sure if the ESP32 could fire off the relays with its 3 V output, so he decided to just use an Arduino which he already knew could handle the task. The two microcontrollers work in conjunction, with a web interface on the ESP32 ultimately sending I2C commands to the Arduino when it’s time to get the pumps spinning.

[Sven] mentions his robotic bartenders were a hit at the 2019 Chaos Communication Camp, where we know for a fact the computer-controlled alcohol was flowing freely. Of course, if you don’t intend on carrying your barbot around to hacker camps, you can afford to make it look a bit swankier.

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When Does Moving To Resin 3D Printing Make Sense?

October 2, 2019 by 50 Comments
An Elegoo Mars resin 3D printer, straight to my doorstep for a few hundred bucks. What a time to be alive.

Resin-based 3D printers using digital light processing (DLP) and especially stereolithography (SLA) are getting more common and much more affordable. Prosumer-level options like Formlabs and the Prusa SL1 exist, but more economical printers like the Elegoo Mars, Anycubic Photon, and more can be had for a few hundred bucks. Many printers and resin types can even be ordered directly from Amazon, right at this moment.

Resin prints can look fantastic, so when does it make sense to move to one of these cheap resin printers? To know that, consider the following things:

  • The printing process and output of resin printers is not the same as for filament-based printers. Design considerations, pre-processing, and post-processing are very different.
  • Resin printing has a different workflow, with consumables and hidden costs beyond the price of resin refills.

Things may not be quite where fused deposition modeling (FDM) printers were just a few short years ago when we were extremely impressed with the quality of printer one could get for about $200, but it is undoubtedly far more accessible than ever before. Let’s look at how to inform a decision about whether to take the plunge. Continue reading “When Does Moving To Resin 3D Printing Make Sense?” →

Off-World Cement Tested For The First Time

September 30, 2019 by 54 Comments

If the current Administration of the United States has their way, humans will return to the surface of the Moon far sooner than many had expected. But even if NASA can’t meet the aggressive timeline they’ve been given by the White House, it seems inevitable that there will be fresh boot prints on the lunar surface within the coming decades. Between commercial operators and international competition, we’re seeing the dawn of a New Space Race, with the ultimate goal being the long-term habitation of our nearest celestial neighbor.

Schmitt's dusty suit while retrieving samples from the Moon
An Apollo astronaut covered in lunar dust

But even with modern technology, it won’t be easy, and it certainly won’t be cheap. While commercial companies such as SpaceX have significantly reduced the cost of delivering payloads to the Moon, we’ll still need every advantage to ensure the economical viability of a lunar outpost. One approach is in situ resource utilization, where instead of transporting everything from Earth, locally sourced materials are used wherever possible. This technique would not only be useful on the Moon, but many believe it will be absolutely necessary if we’re to have any chance of sending a human mission to Mars.

One of the most interesting applications of this concept is the creation of a building material from the lunar regolith. Roughly analogous to soil here on Earth, regolith is a powdery substance made up of grains of rock and micrometeoroid fragments, and contains silicon, calcium, and iron. Mixed with water, or in some proposals sulfur, it’s believed the resulting concrete-like material could be used in much the same way it is here on Earth. Building dwellings in-place with this “lunarcrete” would be faster, cheaper, and easier than building a comparable structure on Earth and transporting it to the lunar surface.

Now, thanks to recent research performed aboard the International Space Station, we have a much better idea of what to expect when those first batches of locally-sourced concrete are mixed up on the Moon or Mars. Of course, like most things related to spaceflight, the reality has proved to be a bit more complex than expected.

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Hackaday Links: September 29, 2019

September 29, 2019 by 6 Comments

In a sure sign that we’ve arrived in the future, news from off-world is more interesting this week than Earth news. When the InSight probe landed on Mars last year, it placed the first operating magnetometer on the Red Planet. Since then, the sensitive instrument has been logging data about the planet’s magnetic field, and now there are reports that researchers have discovered a chain of pulsations in the magnetic field. Pulsations in planetary magnetic fields aren’t all that strange; pulse trains that occur only at Martian midnight are, though. Researchers haven’t got a clue yet about what this means. We assume they’ve eliminated artifacts like something on the lander being turned on at local midnight, so when they figure it out it should be fascinating.

In more news from the future, Boston Dynamics is trolling us again. We covered the announcement early this week that they’re putting their Spot quadruped robot on sale – sort of. Turns out you need to be selected to qualify based on the application you have in mind, plus have several Ferraris full of cash to spend. While everyone was watching the adorable antics of Spot as it wandered through improbably industrial vignettes, Boston Dynamics also released this slightly terrifying video of their Atlas robot running through a gymnastics routine.  It starts with a headstand and a front roll and ends with a slipt leap and whatever the gymnastics equivalent of a figure skating axel jump is. Yes, it has a special roll cage attached to make the tumbles a bit smoother, but it’s still some remarkable stuff.

How are your RF design skills? If they’re good enough to design an RF power amp, you might want to check out this homebrew RF design challenge. Put on by NXP Semiconductors, the design must use one of their new LDMOS RF power transistors. They’ll send you samples so you can build your design, and you stand to win up to $3000 plus $1000 worth of NXP products. The contest opened back in May but is running through the middle of November, so you’d better hurry.

Speaking of RF, wouldn’t it be interesting to see a snapshot of the RF spectrum over the entire planet? ElectroSense thinks so, and they’re working on a crowdsourcing model to set up a globe-spanning network of connected RF sensors. The idea is similar to what FlightAware does for monitoring the locations of aircraft with a distributed network of ADS-B receivers. But where FlightAware only monitors a narrow slice of spectrum, ElectroSense wants it all – DC to 6 GHz. You can build a sensor from an SDR and a Raspberry Pi and start contributing to the effort, which only has a handful of sensors at the moment.

Has affordable metal 3D-printing finally arrived? For certain values of affordability, it soon will, when One Click Metal launches their new selective laser melting printer. Thomas Sanladerer did a video with the principals, and the prototype looks promising. SLM is not a new process, but patents on the core process recently ran out, so startups like One Click Metal are jumping into the market. Their printer won’t be cheap — you’ll still need to write a check with many zeroes — but with more players, the price should come down.

And finally, what’s this world coming to when a startup specializing in building giant fighting robots can’t make a go of it? MegaBots is shutting down, and while that’s certainly bad news for its founders and employees, it’s great news for anyone in the market for used battle bots. The company’s flagship bot, the 15-ton Eagle Prime, is currently up for auction on eBay. Bidding started at $1 with no reserve, but if you were looking for a steal, you’re a bit late. The high bid is currently $100,100, which is still an incredible buy considering it cost $2.5 million to build. You’ll have to pay for shipping, but you’ll have a super-destructive mecha of your own to drive around. And think how cool you’ll look rolling into some kid’s backyard birthday party. Presumably one you’ve been invited to.

Review: OSEPP STEM Kit 1, A Beginner’s All-in-One Board Found In The Discount Aisle

September 26, 2019 by 11 Comments

As the name implies, the OSEP STEM board is an embedded project board primarily aimed at education. You use jumper wires to connect components and a visual block coding language to make it go.

I have fond memories of kits from companies like Radio Shack that had dozens of parts on a board, with spring terminals to connect them with jumper wires. Advertised with clickbait titles like “200 in 1”, you’d get a book showing how to wire the parts to make a radio, or an alarm, or a light blinker, or whatever.

The STEM Kit 1 is sort of a modern arduino-powered version of these kits. The board hosts a stand-alone Arduino UNO clone (included with the kit) and also has a host of things you might want to hook to it. Things like the speakers and stepper motors have drivers on board so you can easily drive them from the arduino. You get a bunch of jumper wires to make the connections, too. Most things that need to be connected to something permanently (like ground) are prewired on the PCB. The other connections use a single pin. You can see this arrangement with the three rotary pots which have a single pin next to the label (“POT1”, etc.).

I’m a sucker for a sale, so when I saw a local store had OSEPP’s STEM board for about $30, I had to pick one up. The suggested price for these boards is $150, but most of the time I see them listed for about $100. At the deeply discounted price I couldn’t resist checking it out.

So does an embedded many-in-one project kit like this one live up to that legacy? I spent some time with the board. Bottom line, if you can find a deal on the price I think it’s worth it. At full price, perhaps not. Join me after the break as I walk through what the OSEPP has to offer.

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Modular Fixture Plates Perfect For Small Production Runs

September 26, 2019 by 47 Comments

If you’ve ever done any small production runs of anything that needs a bit of assembly, you know that jigs and fixtures are a huge time saver. However, these usually need to be mounted, which means you end up drilling holes in your workbench or making one-off mounting plates. [Jim Smith] is no stranger to this problem, and created the Pact Plate, an affordable modular fixture plate and is running a Kickstarter campaign to get it produced.

Each plate 150 mm × 150 mm in size with a 25 × 25 mm grid of holes with M4 threaded inserts. This allows quickly and easily mounted to and removed from the plate without the need to drill additional holes. Plates can be bolted together to form larger plates. The demo video shows him using a variety of 3D printed jigs, toggle clamps, PCB and part holders (available for download) and even a robot to quickly set up small assembly stations. This could also save a lot of time during the prototyping and development phases to hold parts in place.

[Jim]’s prototypes are all 3D printed, but want’s to get tooling made to produce the plates using injection moulding. He doesn’t say what material he intends to use, but it’s likely some type of fibre reinforced plastic. He claims the rigidity is close to that of die-cast aluminium. One addition we would like to see is some plugs for the unused hole to prevent small components from falling into them.

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