Dropping Marbles With Millisecond Accuracy

October 31, 2022 by 40 Comments
All eight version of the drop mechanism
The road to the perfect marble dropper

[Martin] of the band [Wintergatan] is on his third quest to build the ultimate musical marble machine, and that means dropping marbles with maximum reliability and precision timing. Working through several iterations, and returning to first principles, he engineered a marble gate that can drop marbles with a timing standard deviation of 0 ms.

[Wintergatan]’s first two machines, Marble Machine and Marble Machine X gained significant attention, but their complexity was their undoing. As it turns out, a Rube Goldberg machine that makes music has a lot of potential failure points, and both machines proved too temperamental for the live stage. The third version, Marble Machine XT (T for “touring”) needed to be re-engineered for simplicity and reliability to be practical on the road.

[Martin] broke the marble machine concept down to its key components, of which the marble drop gate is the most obvious. Using a pair of contact microphones to record the moment of release and impact, he can measure the timing with precision. The first design had a standard deviation of 3.91 ms, which is not nearly enough for us to detect by ear, but is not up to [Martin]’s standard for “tight music”. It used a clock-type escapement mechanism, where the wheel is the release gate. After reviewing his measurement software and compensating for drift between the software components of his setup, the measured standard deviation was reduced by 1 ms. Another breakthrough was to remove any guiding surfaces below the gate and let gravity do all the work. The 8th iteration proved to be the winner and used the escapement arm as the drop gate and wheel to hold back the queue of marbles.

Coming from an arts background, [Martin] had to learn a lot of engineering lessons the hard way. Looking at the videos on his YouTube channel, it seems like he is taking the lessons to heart, and we look forward to seeing the Marble Machine XT come to life.

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Europe’s Energy Squeeze Pushes Large Hadron Collider To Halt Operations

October 31, 2022 by 45 Comments

Energy prices have been in the news more often than not lately, as has war. The two typically go together, as conflicts tend to impact on the supply and trade of fossil fuels.

With Europe short on gas and its citizens contemplating a cold winter, science is feeling the pinch, too. CERN has elected to shut down the Large Hadron Collider early to save electricity.

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A Pi Pico plugged into a breadboard, with an I2C OLED display connected to it

Need An USB-I2C Adapter? Use Your Pico!

October 31, 2022 by 12 Comments

Given its abundance and simplicity, the RP2040 has no doubt become a favourite for USB peripheral building – in particular, USB-connected tools for electronics experiments. Today, we see one more addition to our Pico-based tool arsenal – a USB-I2C adapter firmware for RP2040 by [Renze Nicolai]. This is a reimplementation of the ATTiny-based I2C-Tiny-USB project and complies to the same protocol – thus, it’s compatible with the i2c-tiny-usb driver that’s been in the Linux kernel for ages. Just drag&drop the .uf2, run a script on your Linux system, and you will get a /dev/i2c-X device you can work with from userspace code, or attach other kernel drivers to.

The software will work with any RP2040 devboard – just connect your I2C devices to the defined pins and you’ll have them show up in i2cdetect output on your Linux workstation. As a demo, [Renze] has written a userspace Python driver for one of these SSD1306 128×64 OLEDs, and gives us a commandline that has the driver accept output of an ffmpeg command capturing your main display’s contents, duplicating your screen on the OLED – in a similar fashion that we’ve seen with the “HDMI” I2C-driven display a few months back. Everything you might need is available on the GitHub page, including usage instructions and examples, and the few scripts you can use if you want to add an udev rule or change the I2C clock frequency.

Just to name a few purposes, you can use a Pi Pico as a tool for SWD, JTAG, CAN, a logic analyser with both digital and analog channels, or even as a small EMP-driven chip glitching tool. The now-omnipresent $3 Pi Pico boards, it seems, are a serious contender to fondly remembered hacker tools of the past, such as the legendary BusPirate.

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Moving Big Stuff Without The Tears

October 31, 2022 by 104 Comments

It’s something that has probably happened to more than one of us over the years, there’s an unmissable opportunity at the machinery auction or on eBay, with the small snag that it weighs a ton and requires a flatbed truck to transport. A big lathe, a bandsaw, or the like.

The sensible option would be to hire a crane or a forklift to do the job, but cash is tight so at the appointed hour the truck turns up at the end of your driveway to meet you and as big a group of your friends as you could muster. You’re going to shift this thing with pure muscle power! If you grow up around any form of workshop-based small business it’s something you’ll no doubt be familiar with. Craftsmen seem to have a network for such moments, so just as the blacksmith might find himself helping the woodworker unload a huge saw bench, so might they both spend an unexpected afternoon at the engineering shop manhandling a lathe.

It came as a shock in a casual hackerspace conversation to realise how many times I’d been involved in such maneuvers at home, for friends, or at hackerspaces, and how that experience in doing so safely isn’t necessarily something that’s universal. Maybe it’s time to tell the story of moving big machines on limited resources. This is something that starts by thinking ahead and planning what you’ll need and where you’ll need it. Continue reading “Moving Big Stuff Without The Tears” →

A Single-Watt Hydroponic Lighting System

October 31, 2022 by 24 Comments

Hydroponic systems are an increasingly popular way to grow plants indoors using a minimum of resources. Even some commercial farming operations are coming online using hydroponic growing techniques, as these methods consume much less water, land area, and other resources than traditional agricultural methods. The downside is that the required lighting systems often take an incredible amount of energy. That’s why [ColdDayApril] set up a challenge to grow a plant hydroponically using no more than a single watt.

The system is set up to grow a single pepper plant in what is known as a deep-water culture, where the plant is suspended in a nutrient solution which has everything it needs to grow. The lightning system is based around the Samsung LM301B which comes close to the physical limits for converting electricity into white light and can manage around 220 lumens. A special power supply is needed for these low-power diodes, and the light is efficiently directed towards the plant using a purpose-built reflective housing. By placing this assembly very close to the plant and adjusting it as it grows, [ColdDayApril] was able to take the pepper plant from seed to flowering in 92 days.

It’s worth noting that the rest of the system uses a little bit of energy too. A two watt fan helps circulate some air in the hydroponic enclosure, and deep-water systems usually require an air pump to oxygenate the water which uses another two watts. This is still an impressive accomplishment as most hobbyist builds use lighting systems rated in the hundreds of watts and use orders of magnitude more energy. But, if you’re willing to add some fish into the system you can mitigate some of the energy requirements needed for managing the water system even further.

3D Printed Heat Exchanger Uses Gyroid Infill For Cooling

October 31, 2022 by 33 Comments

3D printing allows the physical manufacturing of some unique geometries that are simply not possible with other processes. If you design around these strengths, it is possible to create parts that significantly outperform more conventional alternatives. With this in mind [Advanced Engineering Solutions] created a metal 3D printed heat exchanger that is half the size and four times the efficiency of the one it was designed to replace. Video after the break.

Gyroid infill splits an internal volume in two, perfect for heat exchangers.

Made from an aluminum alloy using a Laser Powder Bed Fusion (LPBF) machine, the heat exchanger is intended to cool transmission oil on military helicopters by using fuel as the coolant. Looking somewhat similar to a Fabergé egg, it uses gyroid “infill” for the actual heat exchange part. An interesting characteristic of gyroids is that it creates two separate intermeshed volumes, making them perfect for this application.

It was printed in one piece, without any removable support, just an internal lattice that supports the gyroids at the inlet and outlets. The only post-processing required was threading and surface cleanup on the ports. Since metal 3D printing is still too expensive to really allow many iterative prints, a significant amount of design and simulation time was put in before the first print.

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Trinocular Lens Makes Digital Wigglegrams Easier To Take

October 30, 2022 by 13 Comments

Everyone likes a good animated GIF, except for some Hackaday commenters who apparently prefer to live a joyless existence. And we can’t think of a better way to celebrate moving pictures than with a 3D printed trinocular camera that makes digital Wigglegrams a snap to create.

What’s a Wigglegram, you say? We’ve seen them before, but the basic idea is to take three separate photographs through three different lenses at the same time, so that the parallax error from each lens results in three slightly different perspectives. Stringing the three frames together as a GIF later results in an interesting illusion of depth and motion. According to [scealux], the inspiration for building this camera came from photographer [Kirby Gladstein]’s work, which we have to admit is pretty cool.

While [Kirby] uses a special lenticular film camera for her images, [scealux] decided to start his build with a Sony a6300 mirrorless digital camera. A 3D printed lens body with a focusing mechanism holds three small lenses which were harvested from disposable 35 mm film cameras — are those still a thing? Each lens sits in front of a set of baffles to control the light and ensure each of the three images falls on a distinct part of the camera’s image sensor.

The resulting trio of images shows significant vignetting, but that only adds to the charm of the finished GIF, which is created in Photoshop. That’s a manual and somewhat tedious process, but [scealux] says he has some macros to speed things up. Grainy though they may be, we like these Wigglegrams; we don’t even hate the vertical format. What we’d really like to see, though, is to see everything done in-camera. We’ve seen a GIF camera before, and while automating the post-processing would be a challenge, it seems feasible.

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