Target The Best AA, And Take No Flak

In this era of cheap lithium pouch cells, it might seem mildly anachronistic to build AA batteries into a project. There are enough valid reasons to do so, however, and enough legacy hardware that still takes AAs, that it’s worth spending some time deciding which batteries to use. Luckily for us, [Lumencraft] over on YouTube has done the legwork in the video embedded below, and even produced a handy-dandy spreadsheet.

Each battery in the test underwent three separate tests. There was the “leave it in a flashlight ’til it dies” test for real-world usage, but also discharge curves logged at 250mA and 2A. The curves for each are embedded in the spreadsheet so you can see what to expect, along with the calculated capacity at each discharge rate. 2A seems like a fairly brutal load for AAs, but it’s great to see how these cells react to extremes. The spreadsheet also includes the cell’s cost to create a value ranking, which will be of great use to our readers in the USA, where it appears [Lumencraft] is buying batteries. The world market is likely to have the same batteries available, but prices may vary by region, so it’s worth double-checking.

In the video, [Lumencraft] also takes the time to explain the four battery types commonly found in AA format, and the strengths and weaknesses of each chemistry that might cause you to prefer one over another for specific use cases, rather than going by his value rankings. Unsurprisingly, there’s virtually no reason other than cost to go for alkaline batteries in 2025. However, lithium-ion batteries in AA form don’t really outperform NiMH enough to make the added cost worthwhile in all applications, which is why the overall “best battery” is a “PowerOwl” NiMH. Li-ion’s unspectacular performance is likely in part due to the inefficiencies introduced by a built-in buck converter and safety circuitry. On the other hand, some people might really appreciate that extra safety compared to bare 18650 cells.

The results here aren’t too dissimilar to what we saw earlier this year, but we really appreciate [Lumencraft] publishing his results as a spreadsheet for easy reference. The only caveat is that he’s taking manufacturers at their word as to how many cycles the batteries will last.

Oh, and just to be 100% clear — we are talking about double-A batteries, not Anti-Aircraft batteries. If anyone has an anti-aircraft battery hack (especially if that hack includes double-A batteries powering the AA batteries), please send in a tip. 

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The Cardboard Airplane Saga Continues

History is full of engineers making (or attempting to make) things out of the wrong stuff, from massive wooden aircraft to boats made of ice and sawdust. [PeterSripol] is attempting to make an ultralight aircraft out of a rather wrong material: cardboard. In the previous installment of the project, a pair of wings was fabricated. In this installment, the wings find their home on an equally mostly cardboard fuselage, complete with rudder and elevator. 

The fuselage construction amounts to little more than a cardboard box in the shape of an RC airplane. Doublers provide additional strength in critical areas, and fillets provide a modicum of additional strength around seams. To support the weight of the pilot, a piece of corrugated cardboard is corrugated again, with an additional piece making up the floor. With the addition of a couple of side windows for comfort and visibility, the fuselage is completed, but additional components need to be added.

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The two types of LED candle, side by side.

2025 Component Abuse Challenge: Heat Activated LED Candles

[Miroslav Hancar] wasn’t satisfied with abusing just a single component for our Component Abuse Challenge. He decided to abuse a whole assembly, in particular, some LED candles.

In this project, LEDs are abused as temperature sensors. When the temperature gets hot enough for long enough, the microcontroller will turn on its LEDs. How? A diode’s forward voltage is temperature-related. By monitoring the forward voltage, the microcontroller can infer the temperature and respond appropriately.

This particular project is really two projects in one, centered around a common theme, heat activation. The first version has four LEDs and, in response to heat, four LEDs flicker to simulate a real candle. The second version is also heat-activated, but it has only one LED. You can snuff out this LED by pinching the top of it with your fingers. You can see a demo of each version in the videos below.

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A photo of the transmitter and receiver.

Teardown Of HP Optical Link And Signal Investigations Using Siglent Technology

Anything with a laser has undeniable hacker appeal, even if the laser’s task is as pedestrian as sending data over a fiber optic cable. [Shahriar] from [The Signal Path] must agree, and you can watch as he tears down and investigates a fiber optic link made from old HP equipment in the video below.

He starts with an investigation of the block diagram of the transmitter. In the transmitter, the indium gallium arsenide phosphide laser diode emits light with a 1310-nanometer wavelength. Thermal characteristics in the transmitter are important, so there is thermal control circuitry. He notes that this system only works using amplitude modulation; phase modulation would require more expensive parts. Then it’s time to look at the receiver’s block diagram. Some optics direct the light signal to a PIN diode, which receives the signal and interfaces with biasing and amplifying circuitry.

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Autopsy Of A First-Generation RX7 Mazda Rotary Car Engine

The eccentric shaft and rotor of the Mazda 12A rotary engine. (Credit: Baked Beans Garage, YouTube)
The eccentric shaft and rotor of the Mazda 12A rotary engine. (Credit: Baked Beans Garage, YouTube)

In theory, Wankel-style rotary internal combustion engines have many advantages: they ditch the cumbersome crankcase and piston design, replacing it with a simple, single-chamber design and a thick, plectrum-shaped chunk of metal that spins around inside that chamber to create virtual combustion chambers. This saves weight and maximizes performance-to-weight. Unfortunately, these types of engines are also known for burning a lot of oil and endless seal troubles, especially with early rotary Mazda engines that easily died.

Yet even 1980 versions were not without issues, a case in point is the Mazda 1st gen RX7 with a 12A rotary engine that the [Baked Beans Garage] over at YouTube got their paws on. Starting with unsuccessful attempts to make the car start, the next step was to roll the car into the morgue garage for a full teardown of the clearly deceased engine.

About 35 minutes into the video, we get to the teardown of the engine, with its parts contrasted with those of a newer revision rotary engines alongside illustrations of their functioning, making it as much an autopsy as a detailed introduction to these rotary engines. Technically, they also aren’t the original DKM-style Wankel engines, but a KKM-style engine, as designed by [Hanns-Dieter Paschke]. [Wankel] didn’t like the eccentric KKM design, as he thought it’d put too much stress on the apex seals, but ultimately the more economical KKM design was further developed.

During the autopsy of the 12A revision Mazda engine, it becomes clear that it was likely overheating that killed the engine over the course of years of abuse, along with ‘chatter’ marks of the apex seals destroying the inner chrome coating. This would have compromised compression and with it any chance of the engine running, not unlike a piston engine with badly scored cylinder walls after ingesting some metal chunks.

While the Mazda 12B and subsequent designs addressed many of the issues with the early rotary engines, its use was limited to some sports models, ending in 2012 with the RX-8.  The currently produced Mazda MX-30 does use a rotary engine again in its plug-in hybrid version, but it’s only as a range extender engine that drives a generator. Looking at the internals of those Mazda rotary engines, it’s easy to see how complex they are to keep running, but you cannot help but feel a little bit of sadness that these small-but-powerful engines didn’t make much more of a splash.

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What Has 5,000 Batteries And Floats?

While it sounds like the start of a joke, Australian shipmaker Incat Tasmania isn’t kidding around about electric ships. Hull 096 has started charging, although it has only 85% of the over 5,000 lithium-ion batteries it will have when complete. The ship has a 40 megawatt-hour storage system with 12 banks of batteries, each consisting of 418 modules for a total of 5,016 cells. [Vannessa Bates Ramierz] breaks it down in a recent post over on IEEE Spectrum. You can get an eyeful of the beast in the official launch video, below. The Incat Tasmania channel also has other videos about the ship.

The batteries use no racks to save weight. Good thing since they already weigh in at 250 tonnes. Of course, cooling is a problem, too. Each module has a fan, and special techniques prevent one hot cell from spreading. Charging in Australia comes from a grid running 100% renewable energy. When the ship enters service as a ferry between Argentina and Uruguay, a 40-minute charge will be different. Currently, Uruguay has about 92% of its power from renewable sources. Argentina still uses mostly natural gas, but 42% of its electricity is sourced from renewable generation.

The ship is 130 meters (426 feet) long, mostly aluminum, and has a reported capacity of 2,100 people and 225 vehicles per trip. Ferry service is perfect for electric ships — the distance is short, and it’s easy to schedule time to charge. Like all electric vehicles, though, the batteries won’t stay at full capacity for long. Typical ship design calls for a 20-year service life, and it’s not uncommon for a vessel to remain in service for 30 or even 40 years. But experts expect the batteries on the ferry will need to be replaced every 5 to 10 years.

While electric ferries may become common, we don’t expect to see electric cargo ships plying the ocean soon. Diesel is hard to beat for compact storage and high energy density. There are a few examples of cargo ships using electric, though. Of course, that doesn’t mean you can’t build your own electric watercraft.

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A photo of a hand holding the inductor coil

2025 Component Abuse Challenge: Using Inductors To Steal Power From Qi Wireless Charging Base Station

Over on Hackaday.IO our hacker [bornach] has his entry into the Component Abuse Challenge: Inductors are Wireless Power Sources.

Some time back [bornach] was gifted a Qi wireless charging base station but didn’t own any compatible devices. He had a dig around in his junk box for inductors to attempt coupling to the wireless charger and lucked out with an inductor salvaged from his old inkjet printer.

There are actually open standards, known as the Qi standards, for how to negotiate power from a Qi device. But [bornach] ignored all of that. Instead he leveraged the fact that the Qi base station will periodically send out a “ping” containing a small measure of power to let compatible devices know that it’s available for negotiation. It is the energy in this “ping” that power’s [bornach]’s circuit!

In [bornach]’s circuit a TL431 provides a regulated five volt supply which can be used to drive a microcontroller and a charliplexed array of ten LEDs. Pretty nifty stuff. If you’re new to wireless charging you might like to know How Wireless Charging Works And Why It’s Terrible. Continue reading “2025 Component Abuse Challenge: Using Inductors To Steal Power From Qi Wireless Charging Base Station”