Rapidly Prototyping Prosthetics, Braille, And Wheelchairs

February 23, 2018 by 4 Comments

We live in an amazing time where the availability of rapid prototyping tools and expertise to use them has expanded faster than at any other time in human history. We now have an amazing ability to quickly bring together creative solutions — perfect examples of this are the designs for specialized arm prosthetics, Braille printing, and custom wheelchair builds that came together last week.

Earlier this month we published details about the S.T.E.A.M. Fabrikarium program taking place at Maker’s Asylum in Mumbai. The five-day event was designed to match up groups of makers with mentors to build assistive devices which help improve the condition of differently-abled people.

The participants were split into eight teams and they came up with some amazing results at the end of the five-day program.

Hands-On: Prosthetic Designs That Go Beyond

Three teams worked on projects based on Bionico – a myoelectric prosthesis

DIY Prosthetic Socket – a Human Machine Interface : [Mahendra Pitav aka Mahen] lost his left arm during the series of train bomb blasts in Mumbai in 2006, which killed 200 and injured over 700 commuters. He uses a prosthetic arm which is essentially a three-pronged claw that is cable activated using his other good arm. While it is useful, the limited functionality restricted him from doing many simple things. The DIY Prosthetic socket team worked with [Mahen] and [Nico Huchet] from MyHumanKit (who lost his right arm in an accident 16 years back), and fabricated a prosthetic forearm for [Mahen] with a modular, 3D printed accessory socket. Embedded within the arm is a rechargeable power source that provides 5V USB output at the socket end to power the devices that are plugged in. It also provides a second port to help recharge mobile phones. Also embedded in the arm was an IR reflective sensor that can be used to sense muscle movements and help trigger specific functions of add-on circuits, for example servos.

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The Web Clock You Can Control Over A LAN

October 22, 2017 by 8 Comments

Not every project is meant to solve a new problem. Some projects can be an extension of an existing solution just to flex the geek muscles. One such project by [limbo] is the Web Clock 2.0 which is an internet-connected clock.

Yes, it uses a WEMOS D1 mini which is equipped with an ESP-12F (ESP8266) and yes, it uses an LCD with an I2C module to interface the two. The system works by connecting to the Google servers to get GMT and then offsets it to calculate the local time. It also has the hourly nagging chime to let you know that another precious hour of your life has gone and you need to set it up.

What [limbo] adds to the conventional functionality is a LAN application to send custom messages to the LCD. The software is called ‘Clock Commander’ and can be downloaded as a Windows binary through the source code is unavailable for now. Simply point it to the correct IP address and you can then send it commands to display stuff as well as control the sound. The project comes with Lua scripts and instruction how to DIY.

We imagine this can be used to create a custom geeky table clock or hack a digital coo-coo clock to drive your co-workers crazy at the press of a button. For those who are looking for something with lasers, check out the Laser Pointer Clock for a slightly more challenging build. Continue reading “The Web Clock You Can Control Over A LAN” →

The Internet Of Interactive Cats

June 10, 2017 by 17 Comments

[Tuco] is a cat who shares the space of [Micah Elizabeth Scott]. He is a large tabby tomcat, and he is polydactyl, which is to say he has a congenital excess of toes. He is an extremely active and engaging creature and enjoys playing and interacting with her. We covet [Tuco].

Sadly for the rest of us who love cats, of course, unless we know [Micah] personally we’ll never have the opportunity to play with [Tuco]. She appreciates the cat-shaped void that will leave in our lives, and to help us she’s building a telepresence robot to allow the rest of us to interact with him in real time.

Her idea is to make a flying robot equipped with a camera on a gimbal, and because to mounting it on a multirotor platform would be a hazard, instead she’s making something closer to the aerial cameras you might be familiar with from sporting fixtures, a motorised platform suspended from the corners of her roof space on a set of nylon ropes, that can move at will by adjusting the length of each tether. It is suggested that one day the device will be able to launch plastic bolts for [Tuco] to chase and to incorporate other interactive features to allow online users to engage with him.

We are shown progress so far in the video introducing the project that we’ve placed below the break, she has completed a prototype windlass mechanism and worked on reverse engineering the gimbal mechanism for serial control. We’ll probably never meet [Tuco] in person, but we can’t wait to interact with him online.

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How Accurate Is Microstepping Really?

August 29, 2016 by 160 Comments

Stepper motors divide a full rotation into hundreds of discrete steps, which makes them ideal to precisely control movements, be it in cars, robots, 3D printers or CNC machines. Most stepper motors you’ll encounter in DIY projects, 3D printers, and small CNC machines are bi-polar, 2-phase hybrid stepper motors, either with 200 or — in the high-res variant — with 400 steps per revolution. This results in a step angle of 1.8 °, respectively 0.9 °.

Can you increase the resolution of this stepper motor?

In a way, steps are the pixels of motion, and oftentimes, the given, physical resolution isn’t enough. Hard-switching a stepper motor’s coils in full-step mode (wave-drive) causes the motor to jump from one step position to the next, resulting in overshoot, torque ripple, and vibrations. Also, we want to increase the resolution of a stepper motor for more accurate positioning. Modern stepper motor drivers feature microstepping, a driving technique that squeezes arbitrary numbers of microsteps into every single full-step of a stepper motor, which noticeably reduces vibrations and (supposedly) increases the stepper motor’s resolution and accuracy.

On the one hand, microsteps are really steps that a stepper motor can physically execute, even under load. On the other hand, they usually don’t add to the stepper motor’s positioning accuracy. Microstepping is bound to cause confusion. This article is dedicated to clearing that up a bit and — since it’s a very driver dependent matter — I’ll also compare the microstepping capabilities of the commonly used A4988, DRV8825 and TB6560AHQ motor drivers.

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Tales Of Garage Design: Achieving Precision From Imprecise Parts

April 12, 2016 by 48 Comments

Designing parts to fit perfectly together is hard. Whether it’s the coarseness of our fabrication tools or the procedures of the vendor who makes our parts, parts are rarely the exact dimension that we wish they were. Sadly, this is the penalty that we pay by living in a real world: none of our procedures (or even our measurement tools!) are perfect. In a world of imperfect parts, imperfect procedures, and imperfect measurement techniques, how on earth are we supposed to build anything that works? Fortunately, we’re in luck! From the brooding minds of past engineers, comes a suite of design techniques that can combat the imperfections of living in an erroneous world.

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Beating The Casino: There Is No Free Lunch

August 31, 2015 by 84 Comments

When you are a hardware guy and you live in a time of crisis, sooner or later you find yourself working for some casino equipment company. You become an insider and learn a lot about their tricks. I’ve been in touch with that business for about 30 years. I made a lot of projects for gambling machines which are currently in use, and I had a lot of contact with casino people, both owners and gamblers.

Now I’m sure you expect of me to tell you about the tricks they use to make you spend your money. And I will: there are no technical tricks. This isn’t because they are honest people, but because they don’t need it. Mathematics and Psychology do all the work.

Does the risk of gambling pay off? Mathematically speaking, no – but it’s up to you to decide for yourself. One thing is for certain – whether you decide to gamble or not, it’s good to know how those casino machines work. Know thy enemy.

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Photonic Reset Of The Raspberry Pi 2

February 8, 2015 by 102 Comments

For the past month, the Raspberry Pi 2 has only been available to the Raspi Foundation, and for about 2 weeks, select members of the media who have worn the Raspi 2 on a necklace like [Flavor Flav] wears a clock. That’s not many people with real, working hardware and when a product is released, the great unwashed masses will find some really, really weird bugs. The first one to crop up is a light-sensitive reset of the Raspberry Pi 2.

[PeterO] on the Raspberry Pi forums took a few pictures – with flash – of a running Raspberry Pi 2. It took a little bit of deduction to realize that a camera flash will either reset or turn the Raspi 2 off. Yes, this is weird, and experiments are ongoing.

A short video from [Mike Redrobe] confirms the finding and a reddit thread offers an explanation. U16, a small chip located in the power supply part of the Raspi 2, is sensitive to light. Putting enough photons will cause the Pi to shut down or restart.

There’s still some research to be done, however, I can confirm a cheap green laser pointer will reset a Raspberry Pi 2 when the beam is directed at the U16 chip. This is the chip that is responsible, and this is not an EMP issue. This is a photon/light issue with the U16 chip. The solution to this bug is to either keep it in a case, or put a tiny amount of electrical tape over the chip.

Thanks [Arko] for staying up until an ungodly hour and sending this to me.