Brick And Motor Table Saw Delivers Paper Cuts On Demand

Twenty Two Motors. Fifty gears. Eighty Two Hundred RPM. Hundreds of individual pieces, and one sheet of glossy paper cut into a disk. This isn’t a nightmare driven Rube Goldberg machine. Instead, it’s a Lego monstrosity created by [GazR] of [GazR’s Extreme Brick Machines!], and all of these parts are flying in formation for one Lego slicing purpose. In the video below the break, you can see what very well may be the worlds most powerful Lego and Paper table saw.

Starting out with a build that had a mere fourteen motors in a platform that looked quite a lot more like a table saw, [GazR] learned that having only fourteen motors turning a Lego based blade was not a good combination. In the next iteration, the same number of motors were used, but the gearing was increased to bring RPM up, and a Lego toy saw blade took care of cutting duties.

Seeing that higher speeds with thinner blades was a winning trend, [GazR] stepped it up to the aforementioned 8200 RPM twenty-two motored paper whirling Lego Death Machine. Yes, [GazR] cut Lego, carrots, carpet, and paper- all with circular sheet of paper.

Do Lego mechanisms turn your gears? You might enjoy this Legopunk Orrery from the Hackaday archives, too. Thanks to [Keith] for the great tip. Be sure to submit your own tips via the Hackaday Tips Line, or the #Submit-A-Tip channel in the Hackaday Discord server.

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Lego Car Demonstrates Proper Use Of Ball Wheels

Wheels are typically just simple cylinders, though fans of I, Robot (2004) may have admired the handsome vehicle featuring ball wheels that was driven by the protagonist. YouTuber [Brick Technology] decided to evaluate the use of spherical wheels with a Lego car design.

The benefit of ball wheels is that they can turn in multiple directions when driven on different axes, with the benefit of improved maneuverability. With a set of drive rollers spring loaded with rubber bands pushing against the 52mm Duplo spheres, the ball wheels can be rotated both forward and back as well as left and right. This gives the Lego car a rather neat strafing ability, as well as the ability to spin on the spot or steer in a more traditional fashion. The car is controlled via smartphone, thanks to BuWizz modules that allow remote control of the Lego motors.

Ball wheels are unlikely to catch on in mainstream automobiles; the mechanical complexity required to drive them makes such designs impractical for cars. However, omniwheels and similar designs have found some applications on forklifts and other such slow-speed applications where the ability to move in any direction is very useful. Video after the break.

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3D Printing Concept Car (Parts)

When you want to fabricate something you either start with something and take away what you don’t want — subtractive manufacturing — or you start with nothing and add material, which is additive manufacturing that we usually call 3D printing. Popular Science recently took a look inside Vital Auto, the British lab that uses 3D printing for high-end concept cars from companies like Rolls-Royce, McLauren, Jaguar, and others. In the video below, [Anthony Barnicott], an engineer for Vital, says that the two technologies — additive and subtractive — work best when used together.

As you might expect, they are not using a $200 FDM printer. They have three Formlabs 3Ls that print with resin and five Formlab Fuse 1 selective laser sintering printers. While metal printers are still uncommon in hacker’s workshops, resin printers are now very affordable although your garage printer is probably a good bit smaller than the 3L’s 335x200x300 mm volume. For comparison, an LCD-based AnyCubic Photon X provides just 165x132x80 mm. Of course, you’re looking at about $11,000 for the dual-laser 3L versus about $240 for the Photon.

Vital started building the EP9 electric car concept for NIO, an electric car maker in China. You can imagine that modern manufacturing machines make it possible to create more sophisticated concept cars faster. How many times do you want to tweak a part that takes a machinist eight hours to produce? But if you can just let a machine run overnight and get the result in the morning, you are more likely to change and refine the part.

Vital Auto is an interesting look at how professional fabrication shops are using the same technologies we do, at least at the core. We’ve noted before how these same technologies are making homebrew projects look better than some commercial products not long ago. You can print big things if you break them up, of course. Or, break the bank and buy a really big printer.

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Old School Mechanical Pong Still Amazes

[Tom], of the YouTube channel ThingsTomLike, found a very sweet little mechanical Pong clone at a thrift store. It came in broken, but in only fifteen minutes of your time, [Tom] manages a complete teardown and repair. (Video, embedded below.)

The game works by balancing a lightbulb on the end of a pivot arm that projects a “ball” onto a screen, while players move their paddles up and down to hit the spring that surrounds the light assembly. The ball arm gets periodically kicked by a DC motor and cam assembly, which makes it careen wildly back and forth across the screen.

It’s a marvel of simple, no-IC engineering. Ironically, it might have been cheaper than making it out of silicon at the time, but viewed from today’s economy, just the human labor in adjusting that counterweight so that the “ball” floats would blow the budget.

Why a screen and lightbulb? Because it’s emulating Pong, a video game, the new kid on the block. But even 45 years later, we think it has got a charm all of its own that the cold digital logic of Pong lacks, even if the gameplay suffers.

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Two-Dimensional Polymer Is A New Ultra-Strong Material

Plastics, by and large, are well-understood materials. Not as strong as most metals, but often much lighter, these man-made polymers have found innumerable applications that have revolutionized the way we live. The properties of plastics have been improved in many ways over the years, with composite materials like fiberglass and carbon fiber proving to have strength and lightness far beyond the simple properties of basic polymers alone.

However, a group of engineers at MIT have been working on a revolutionary type of polymer that promises greater strength then ever before while remaining remarkably light weight. It’s all down to the material’s two-dimensional molecular structure, something once thought to be prohibitively difficult in the world of polymer science.

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Breathe Easy With This LED Air Sensor Necklace

When you’re building wearables and glowables, sometimes a flashy rainbow animation is all you need. [Geeky Faye] likes to go a little further, however, and built this impressive necklace that serves to inform on the local air quality. 

The necklace consists of a series of Neopixel LED strips, housed within a tidy 3D printed housing made with flexible filament. A dovetail joint makes putting on and removing the necklace a cinch. A TinyPico V2, based on the ESP32, runs the show, as it’s very small and thus perfect for the wearable application. A USB power bank provides power to the microcontroller and LEDs.

The TinyPico uses its WiFi connection to query a server fed with air quality data from a separate sensor unit. The necklace displays a calm breathing animation as standard in cool tones. However, when air quality deteriorates, it shows warmer and hotter colors in a more pointed and vibrant fashion.

It’s a neat project that shows off [Geeky Faye]’s abilities at both electronics and tasteful wearable fabrication. It’s not always easy to build projects that are both functional and comfortable to wear, but this one works on both counts. Both the 3D files for the necklace and the microcontroller firmware code is included in the GitHub repo for those keen to dive in to the nitty gritty.

We’ve seen some great necklaces over the years, including those that rely on some beautiful PCB art. Video after the break.
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[Ken Shirriff] Takes A Bite Of The Apple-I

The Apple-I was a far cry from Apple’s later products. A $666 single-board computer, the product had some unique design features including using a shift register for video memory to save money. The shift registers of the day required high-current clock pulses that ranged from -11 to 5V and there was a DS0025 clock driver chip to handle the job. [Ken Shirriff] takes the unusual chip apart for us in a recent blog post.

The use of a shift register as memory isn’t a new idea. Really old computers like EDSAC used mercury delay lines as memory which was essentially a physical shift register. In those cases, the ALU and other processing only had to deal with a bit at a time, further simplifying things. For the Apple, there were seven shift registers to store 6-bits of display data and a cursor position. The 6 bits of character data drove — indirectly — a character generator ROM to convert the data into dots for the display.

Driving all those shift register flip flops requires a lot of clock current, so the DS0025 uses an unusual transistor design. There are 24 separate emitters in two groups. It acts like a large transistor, but you could also consider it as two 12-emitter transistors or 24 separate transistors in parallel. The metal wiring, interestingly enough, tapers because at the start of the conductor, the current for all 12 sub-transistors flows, but by the end, it is only the current for the last sub-transistor, so the conductor doesn’t have to be as wide. In addition, the two transistors have to have matched resistance which requires careful design so the transistors turn on at the same time.

The final result is an inverter that can provide 1.5 amps. This current helps overcome the relatively large capacitance in the shift register’s clock line. The clock rate was 1 MHz and the load capacitance was about 150 picofarads.

We enjoy [Ken’s] posts ranging from mysteries to space hardware. It is always interesting to see what is inside these devices or, at least, what was in the old devices we’ve all seen.