Customize These 3D Printed Cases

December 12, 2021 by Al Williams 27 Comments

Building something, of course, requires your electronics skills. But packaging it is often an exercise in mechanics. You can buy off the shelf, of course, but sometimes it is hard to find just the right enclosure. You probably have a 3D printer, too, but sometimes 3D printing an entire case can be time consuming and isn’t always completely attractive. Enter [Johannes-Bosch] and Fusion 360. These 3D printed frames assemble into boxes and are easy to customize. The panels are aluminum, although we imagine you could substitute wood, acrylic, or even a 3D printed sheet of plastic, if you wanted to.

The video below shows some examples. If your German isn’t up to snuff, ask YouTube to automatically translate the subtitles and you’ll get the idea.

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flow chart for Assessment of the Feasibility of Using Noninvasive Wearable Biometric Monitoring Sensors to Detect Influenza and the Common Cold Before Symptom Onset paper

Wearables Can Detect The Flu? Well…Maybe…

December 12, 2021 by Orlando Hoilett 15 Comments

Surprisingly there are no pre-symptomatic screening methods for the common cold or the flu, allowing these viruses to spread unbeknownst to the infected. However, if we could detect when infected people will get sick even before they were showing symptoms, we could do a lot more to contain the flu or common cold and possibly save lives. Well, that’s what this group of researchers in this highly collaborative study set out to accomplish using data from wearable devices.

Participants of the study were given an E4 wristband, a research-grade wearable that measures heart rate, skin temperature, electrodermal activity, and movement. They then wore the E4 before and after inoculation of either influenza or rhinovirus. The researchers used 25 binary, random forest classification models to predict whether or not participants were infected based on the physiological data reported by the E4 sensor. Their results are pretty lengthy, so I’ll only highlight a few major discussion points. In one particular analysis, they found that at 36 hours after inoculation their model had an accuracy of 89% with a 100% sensitivity and a 67% specificity. Those aren’t exactly world-shaking numbers, but something the researchers thought was pretty promising nonetheless.

One major consideration for the accuracy of their model is the quality of the data reported by the wearable. Namely, if the data reported by the wearable isn’t reliable itself, no model derived from such data can be trustworthy either. We’ve discussed those points here at Hackaday before. Another major consideration is the lack of a control group. You definitely need to know if the model is simply tagging everyone as “infected” (which specificity does give us an idea of, to be fair) and a control group of participants who have not been inoculated with either virus would be one possible way to answer that question. Fortunately, the researchers admit this limitation of their work and we hope they will remedy this in future studies.

Studies like this are becoming increasingly common and the ongoing pandemic has motivated these physiological monitoring studies even further. It seems like wearables are here to stay as the academic research involving these devices seems to intensify each day. We’d love to see what kind of data could be obtained by a community-developed device, as we’ve seen some pretty impressive DIY biosensor projects over the years.

Comfortable, wearable packaging for biometric device for monitoring physiological data and pushing the data to the cloud

A DIY Biometric Device With Some Security Considerations

December 11, 2021 by Orlando Hoilett 8 Comments

Biohacking projects are not new to Hackaday and it’s certainly a genre that really piques our interest. Our latest biohacking device comes courtesy of [Manivannan] who brings his flavor of a wearable biosensor with some security elements built-in through AWS.

The hardware is composed of some impressive components we have seen. He has an AD8232 electrocardiogram front end, the MAX30102 integrated pulse oximeter IC for determining blood oxygen and heart rate, and the ever-popular LM35 for measuring body temperature. Either of these chips would be perfect for your next DIY biosensor project though you might try the MAX30205 body temperature sensor given its 0.1-degree Celsius accuracy. However, what really piqued our interest was the use of Microchip’s AVR-IoT WA Development Board. Now we’ve talked about this board before and also mentioned you could probably do all the same things with an ESP-device, but perhaps now we get to see the board a bit more in action.

[Manivannan] walks the reader through the board’s setup and everything looks to be pretty straightforward. He ultimately rigged together a very primitive dashboard for viewing all his vitals in real-time, demonstrating how you could put together your own patient dashboard for remote monitoring of vitals or other sensor signals. He emphasizes that all this is powered through AWS, giving him some added security layers that are critical for protecting his data from unwanted viewers.

Though [Manivannan’s] security implementation doesn’t rise to the standard of medical devices, maybe it will serve as a case study in the growing open-source medical device movement.

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We All Live In A PVC Submarine

December 11, 2021 by Al Williams 11 Comments

We doubt you could really live in [Pena’s] PVC submarine, but now the song’s stuck in our head anyway. Although the post is in Portuguese, you can get a pretty good idea of how it works, and translation software is better than ever. Transcending the language barrier, there are videos of just about every step of the construction. We didn’t, however, find a video of the vehicle in the water.

The plumber’s delight has modified motors for thrusters, and a camera as well. Epoxy potting keeps things waterproof. We’ve seen candle wax used for the same purpose in other builds.

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Vacuum Forming With 3D Printer Filament

December 11, 2021 by Tom Nardi 17 Comments

Even if they don’t have one themselves, we’d wager the average Hackaday reader is at least vaguely aware of how a vacuum former works on a fundamental level. You heat up a plastic sheet until it’s soft, then use a vacuum pump to pull the ductile material down onto an object and hold it there while it cools off. It’s easy to build a vacuum forming rig yourself, but small commercial units are cheap enough that it might not be worth your time. If everything goes to plan, the technique is a quick and effective way of duplicating items around the home and shop.

But we were recently tipped off to a variation of this classic technique that’s certainly worth further research. As demonstrated in a recent video, [Nathan Martinez] shows how 3D printed sheets can be used in place of the 5″ x 5″ squares of thermoplastic film that his imported vacuum former was designed to use. It’s easy enough to do: just model up a square with the appropriate 2D dimensions in your CAD package of choice, and extrude it to a height of about .5 mm.

A printed mesh pattern could be used to form custom shaped filters or strainers.

So what’s the advantage? Well for one thing, it’s cheaper. Though admittedly, not by much. Going rate on Amazon seems to be about 90 cents per sheet for the real stuff, and some back of the envelope math shows the printed version coming in at around 30 cents given nominal filament costs. Whether or not those savings are worth the extra effort is certainly debatable.

But that’s not really the most interesting part. With printed sheets loaded into the vacuum former, you’ve got access to a much wider array of materials to work with. For example, [Nathan] shows off some very interesting flexible pieces he was able to produce using sheets of TPU. You can also experiment with different surface textures. These can not only be used to give your vacuum formed pieces a bit of interesting visual flair, but could actually have some practical applications. In the video we see how a printed mesh could be formed over a piece to create a conformal air vent or filter.

To be sure, there’s some room for improvement here. Not all the pulls were successes, and [Nathan] says getting the printed sheets up to the proper temperature can be tricky. But when it works, it works quite well, and we think there could be some untapped potential in this unexpected melding of new and old methods of at-home plastic production.

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Getting Familiar With Round Displays

December 11, 2021 by Lewin Day 29 Comments

Once upon a time, maker projects were limited to using simple character displays or those salvaged from popular Nokias, largely due to cost. These days, a small OLED or LCD is available for just a few bucks. However, you can go fancier, and [Mr. Volt] does just that with an exploration of nice round displays.

Using round displays doesn’t have to be hard, with plenty of great products on the market. [Mr. Volt] goes through various options, from the cheap bare screens you can hook up to a microcontroller, to larger models designed for direct use with the Raspberry Pi or even straight HDMI inputs. Many are quite high resolution, and look particularly beautiful when driven with appropriate artwork.

However, there are a few tricks that come in handy when you’re going away from traditional rectangular screens. Screen mounts on some models may not be directly aligned with the center of the circular display, which can lead to results that look off if not accounted for.

It’s also important to remember that round displays are still driven like square displays, using Cartesian coordinates. Trying to use software with interface elements around the edges can be trying, as many end up rendered off-screen. Instead, circular displays are best used to display purpose-made content, rather than used with traditional software expecting a rectangular screen.

Fundamentally, round displays are a neat thing to have, as they allow for the construction of elegant projects that don’t have to abstract a circle with cheats like obscuring bezels or housings. Video after the break.

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Ordering prototypes like they were fast food

Has DIY Become Click And Buy?

December 11, 2021 by Elliot Williams 55 Comments

We are living in great times for DIY, although ironically some of that is because of all the steps that we don’t have to do ourselves. PCBs can be ordered out easily and inexpensively, and the mechanical parts of our projects can be ordered conveniently online, fabricated in quantity one for not much more than a song, or 3D printed at home when plastic will do. Is this really DIY if everything is being farmed out? Yes, no, and maybe.

It all depends on where you think the real value of DIY lies. Is it in the idea, the concept, the design? Or in its realization, the manufacturing? I would claim that most of the value actually lies in the former, as much as I personally enjoy the many processes of physically constructing the individual parts of many projects.

For instance, I designed and built a hot-wire CNC foam cutter recently. Or better, I designed a series of improved versions, because I never get anything right on the first try. All along the way, I 3D printed new and improved versions of the plastic parts, ironing as many of the little glitches out as I had patience for. This took probably a good handful of weekends’ time, spread out over a couple months, but in comparison to time spent testing, fixing, and redesigning, very little time or effort was spent in the physical building.

Moreover, I bought most of the parts at the hardware store. The motor controller shield and cheap Arduino clone came from eBay. And even those that I did manufacture myself, the 3D-printed bits, were kind of made by a machine — my experience of the whole process wouldn’t have been any different if I ordered them out.

Of course craftsmanship still exists, and we see that in Hackaday projects all the time. Heck, I’ll admit that I still enjoy a lot of the process of making things with my own hands for its own sake. It’s peaceful. But if there’s one thing that the rapid proliferation of ideas and projects that have been facilitated by 3D printing and cheap short-run PCB services, it’s that the real value of many projects lies in the idea, and the documentation. Which is to say, I gotta get around to writing up that foam cutter…