DuoLux Is A Stylish Lamp And You Should Definitely Print Your Own

September 27, 2021 by 7 Comments

Lamps are interesting pieces of homeware. They can be purely functional, but often they become expressions of the true vibrancy of industrial design. The “DuoLux” from [seabirdhh] may not yet have graced the cover of prestigious European design journals, but this folding lamp does have some great style for a 3D-printed design.

The lenses themselves are cut from scrap polycarbonate twin-wall sheet with a linear pattern which does much to add some art-deco flair. They’re placed inside a pair of 3D-printed tubes mounted on a zig-zag arm, with the tubes themselves carrying G4 lamp sockets for use with compact plug-in LED modules. 3D-printed knurled knobs allow the easy adjustment and aiming of the lamp as required. Power is from a 12 V DC adapter as you might expect, and everything is mounted upon a simple round base.

It’s a tidy build, and one that could be improved further by adding a weighted base for more flexibility in aiming the lights. It’s something we’d love to have on our own desk given the clean geometric style and presumably great light output from the LEDs. Alternatively, consider modelling your lamp on Earth’s very own moon itself!

Image of CFS's SPARC reactor

Commonwealth Fusion’s 20 Tesla Magnet: A Bright SPARC Towards Fusion’s Future

September 27, 2021 by 62 Comments

After decades of nuclear fusion power being always ten years away, suddenly we are looking at a handful of endeavours striving to be the first to Q > 1, the moment when a nuclear fusion reactor will produce more power than is required to drive the fusion process in the first place. At this point the Joint European Torus (JET) reactor holds the world record with a Q of 0.67.

At the same time, a large international group is busily constructing the massive ITER tokamak test reactor in France, although it won’t begin fusion experiments until the mid-2030s. The idea is that ITER will provide the data required to construct the first DEMO reactors that might see viable commercial fusion as early as the 2040s, optimistically.

And then there’s Commonwealth Fusion Systems (CFS), a fusion energy startup.  Where CFS differs is that they don’t seek to go big, but instead try to make a tokamak system that’s affordable, compact and robust. With their recent demonstration of a 20 Tesla (T) high-temperature superconducting (HTS) rare-earth barium copper oxide (ReBCO) magnet field coil, they made a big leap towards their demonstration reactor: SPARC.

A Story of Tokamaks

CFS didn’t appear out of nowhere. Their roots lie in the nuclear fusion research performed since the 1960s at MIT, when a scientist called Bruno Coppi was working on the Alcator A (Alto Campo Toro being Italian for High Field Torus) tokamak, which saw first plasma in 1972. After a brief period with a B-revision of Alcator, the Alcator C was constructed with a big power supply upgrade. Continue reading “Commonwealth Fusion’s 20 Tesla Magnet: A Bright SPARC Towards Fusion’s Future” →

How Good Are The Head(amame) 3D Printed Headphones?

September 27, 2021 by 25 Comments

3D printing lets the average maker tackle building anything their heart desires, really, and many have taken to using the technology for audio projects. Printable speaker and headphone designs abound. The Head(amame) headphones from [Vector Finesse] are a design that combines 3D printed parts with hi-fi grade components to create a high-end listening experience. [Angus] of Maker’s Muse decided to try printing a set at home and has shared his thoughts on the hardware.

Printing the parts has to be done carefully, with things like the infill settings crucial to the eventual sound quality of the final product. Using a properly equipped slicer like CURA is key to getting the parts printed properly so the finer settings can be appropriately controlled. The recommendation is to print the pieces in PETG, which [Angus] notes can be difficult to work with, and several prints were required to get all the parts made correctly.

Assembly is straightforward enough with kits available with all the fasteners and electronic parts included. Subjectively, [Angus] found the sound quality to be impressive, with plenty of full bass and clearly defined highs. Overall, it’s a positive review in the areas of comfort and sound quality.

Detractors will note that the kit of parts costs over $100 USD alone, and that after hours of work and printing, the user is left with a set of headphones made out of obviously 3D-printed parts. It seems destined to be a product aimed at the 3D printing fanbase. If you want a set of headphones you can customise endlessly in form and color, these are ideal. If you prefer the fit and finish of a consumer-grade product, they may not be for you.

It’s a good look at a design sure to appeal to a wide set of makers out there. We’ve seen 3D printing put to good use in this realm before, too. Video after the break.

Continue reading “How Good Are The Head(amame) 3D Printed Headphones?” →

3D Printed Research Robotics Platform Runs Remotely

September 27, 2021 by 8 Comments

The Open Dynamic Robot Initiative Group is a collaboration between five robotics-oriented research groups, based in three countries, with the aim to build an Open Source robotics platform based around the torque-control method. Leveraging 3D printing, a few custom PCBs, and off-the-shelf parts, there is a low-barrier to entry and much lower cost compared to similar robots.

The eagle-eyed will note that this is only a development platform, and all of the higher level control is off-machine, hosted by a separate PC. What’s interesting here, is just how low-level the robot actually is. The motion hardware is purely a few BLDC motors driven by field-orientated control (FOC) driver units, a wireless controller and some batteries. The FOC method enables very efficient motor commutation, giving excellent efficiency and maximum torque.  A delve into the maths of how this method operates will be an eye opener for the uninitiated. Optical encoders attached to the motors give positional feedback for the control loop.

It is this control loop that’s kinda weird, in that operates over Wi-Fi! Normally one would do all the position, torque and speed sensing locally within the leg unit, with local control loops, as well as running all the limb kinematics and motion planning. This would need some considerable local processing grunt, which can make development more difficult.

This project side-steps this, by first leveraging the ESPNOW protocol, initially aimed at the ESP8266 and friends. By patching Ubuntu Linux, and enabling preemptive multitasking for real-time scheduling, as well as carefully selecting Wi-Fi drivers, it was possible to get raw packets out to robot in about 1 ms, enabling control loop bandwidths of around 1 Khz. And, that, was fast enough to run at least sixteen motors in parallel.

Continue reading “3D Printed Research Robotics Platform Runs Remotely” →

Columbia Decides 3D Printed Food Tastes Like Chicken

September 26, 2021 by 12 Comments

Researchers at Columbia have used multi-wavelength lasers to cook 3D-printed chicken. Apparently, it tastes like chicken. We were not overly surprised that 3D printed chicken protein cooked up to taste like chicken, but, then again, you have to do the science.

While additive manufacturing is the latest buzzword for all kinds of manufacturing, there’s also been a variety of attempts to 3D print food. We’ve seen pizza printers and fake steak printers, too. It makes sense that you don’t want to print raw food — the finished product needs to be cooked. You can see several videos about the process, below.

Continue reading “Columbia Decides 3D Printed Food Tastes Like Chicken” →

Picture of the automatic blind controller and three servo motors, all in their enclosures, displayed on a table.

Automated Window Blinds Using MQTT And Home Assistant

September 26, 2021 by 14 Comments

Finnish software engineer [Toni] is on a quest to modernize his 1991 house, and his latest project was to automate the window blinds and control them using Home Assistant. Unless your blinds have built-in motors, most of the effort of such a project centers around how to integrate and attach the motor — and as [Toni] points out, there are tons of different blinds with all kinds of operating mechanisms. But once you solve that issue, half the battle is over.

These particular blinds require less than one turn of the control rod to go from fully open to fully closed, and [Toni] selects a 270-degree range-of-motion, 20 kg*cm torque servo motor to drive them. He really wanted to install the motor inside the window, but it just wouldn’t fit. Instead, each servo motor is mounted in a custom 3D-printed case installed on the window frame just below the operating rod. An ESP8266-based controller box is installed above the window, hidden behind curtains, and operates all three servos.

On the software side of things, the project is coded in C++ and uploaded using the Ardiono IDE. The blinds communicate to [Toni]’s Home Assistant network using MQTT. All the software is available on the project’s GitHub repository, and the 3D-printed case design is posted on Thingiverse. Even though your blinds may be of a completely different design, we think many parts of [Toni]’s project are still useful — do check out this project if you’re thinking about doing something similar. The notion of motorized window blinds has been around for a some time — we covered one project way back in 2013 and another in 2016. If you have added automation to your window blinds, let us know how it went down in the comments section.

Continue reading “Automated Window Blinds Using MQTT And Home Assistant” →

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Hackaday Links: September 26, 2021

September 26, 2021 by 33 Comments

Dealing with breakdowns is certainly nothing new for drivers; plenty of us have had our ride die in mid-flight, and experienced the tense moment when it happens in traffic. But the highly integrated and instrumented nature of the newest generation of electric vehicles can bring an interesting twist to the roadside breakdown, if the after-action report of a Tesla driver is any indication.

While driving on a busy road at night, driver [Pooch] reports that his Tesla Model S started beeping and flashing warnings to get to the side of the road right away. [Pooch] tried to do so, but the car died, coasted to a stop in the middle of the road, and engaged the parking brakes. The bricked Tesla would have been a sitting duck in the middle of the road but for a DOT crew who happened to be nearby and offered to provide some protection while [Pooch] waited for help. The disturbing part was the inability to get the car into any of the service modes that might let it be pushed off to the shoulder rather than stuck in traffic, something that’s trivial to do in ICE vehicles, at least older ones.

In other electric vehicle news, Chevy Bolt owners are turning into the pariahs of the parking garage. General Motors is telling Bolt EV and EUV owners that due to the risk of a battery fire, they should park at least 50 feet (15 meters) away from other vehicles, and on the top level of any parking structures. There have been reports of twelve battery fires in Bolts in the US recently, which GM says may be due to a pair of manufacturing defects in the battery packs that sometimes occur together. GM is organizing a recall to replace the modules, but isn’t yet confident that the battery supplier won’t just be replicating the manufacturing problem. The social distancing rules that GM issued go along with some fairly stringent guidelines for charging the vehicle, including not charging overnight while parked indoors. With winter coming on in the northern hemisphere, that’s going to cause a bit of inconvenience and probably more than a few cases of non-compliance that could end in tragedy.

Fans of electronic music might want to check out “Sisters with Transistors”, a documentary film about some of the pioneering women of electronic music. Electronic music has been around a lot longer than most of us realize, and the film reaches back to the 1920s with Theremin virtuoso Clara Rockmore, and continues on into the 1980s with Laurie Spiegel, whose synthesizer work has been speeding away from Earth for the last 44 years on the Golden Records aboard the Voyager spacecraft. Hackaday readers will no doubt recognize some of the other women featured, like Daphne Oram and Delia Derbyshire, who cobbled together the early Dr. Who music with signal generators, tape loops, and random bits of electronics in the pre-synthesizer days of the early 60s. We’ve watched the trailer for the film and it looks pretty good — just the kind of documentary we like.

We’re big fans of circuit sculpture around here, and desperately wish we had the patience and the skill to make something like Mohit Bhoite or Jiri Praus can make. Luckily, there’s now a bit of a shortcut — Geeek Club’s Cyber Punk PCB Construction Kit. These kits are a little like the love child of Lego and PCBWay, with pieces etched and cut from PCB stock. You punch the pieces out, clean up the mouse bites, put Tab A into Slot B, and solder to make the connection permanent. Each kit has some components for the requisite blinkenlight features, which add to the cool designs. Looks like a fun way to get someone started on soldering, or to build your own skills.

And finally, another nail was driven into the coffin of Daylight Savings Time this week, as the island nation of Samoa announced they wouldn’t be “springing ahead” as scheduled this weekend. Daylight Savings Time has become a bone of contention around the world lately, and mounting research shows that the twice-yearly clock changes cause more trouble than they may be worth. In Europe, it’s due to be banned as soon as all the member nations can agree on normal time or summer time.

In the case of Samoa, DST was put into effect in 2010 on the assumption that it would give plantation workers more productive hours in the field and save energy. Instead, the government found that the time change just gave people an excuse to socialize more, which apparently upset them enough to change the rule. So there you have it — if you don’t like Daylight Savings Time, start partying it up.