Printable Hot-Swap Sockets Make Keyboard Building Even Cooler

June 16, 2021 by 7 Comments

Okay, so you want to build a keyboard — something crazy-curvy like the dactyl or dactyl manuform. The kind of keyboard that has to be hand-wired, because key wells and rigid PCBs do not play well together. You want to build this keyboard, but all that hand-wiring would mean that you can’t easily swap switches later. And it will means hours and hours of fiddly soldering. What do you do? You could buy or design your own switch PCBs, but again, those are rigid and space is limited inside of most of these designs.

If you’re [stingray127], you trade those hours of soldering for a week of designing and printing some sweet little hot-swap sockets with wire guides. This is version four, which is easier to print than earlier versions. They are designed to use through-hole diodes and 24 AWG solid-core wire and give a tight fit. Can’t figure out how to use them? [stingray127] has a wiring guide with plenty of pictures.

We really like this idea, and it makes the end result feel more like a totally hand-wired keyboard than individual switch PCBs would As you can see, it involves little solder. The only downside is that you can only swap a few switches at a time, otherwise the matrix might fall apart. But that’s hardly even a downside.

Just want to make a macropad? You can easily print your way out of using a PCB for those, too.

Via KBD and r/mk

Review: Battery Spot Welders, Why You Should Buy A Proper Spot Welder

June 16, 2021 by 64 Comments

Making battery packs is a common pursuit in our community, involving spot-welding nickel strips to the terminals on individual cells. Many a pack has been made in this way, using reclaimed 18650 cells taken from discarded laptops. Commercial battery spot welders do a good job but have a huge inrush current and aren’t cheap, so it’s not uncommon to see improvised solutions such as rewound transformers taken out of microwave ovens. There’s another possibility though, in the form of cheap modules that promise the same results using a battery pack as a power supply.

With a love of putting the cheaper end of the global electronic marketplace through its paces for the entertainment of Hackaday readers I couldn’t resist, so I parted with £15 (about $20), for a “Mini Spot Welder”, and sat down to wait for the mailman to bring me the usual anonymous grey package.

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Modular Box Design Eases Silicone Mold-Making

June 16, 2021 by 13 Comments

Resin casting is a fantastic way to produce highly detailed parts in a wide variety of colors and properties, and while the process isn’t complicated, it does require a certain amount of care and setup. Most molds are made by putting a part into a custom-made disposable box and pouring silicone over it, but [Foaly] was finding the process of making and re-making those boxes a bit less optimized than it could be. That led to this design for a re-usable, modular, adjustable mold box that makes the workflow for small parts considerably more efficient.

The walls of the adjustable box are four identical 3D-printed parts with captive magnets, and the base of the box is a piece of laser-cut steel sheet upon which the magnetic walls attach. The positioning and polarity of the magnets are such that the box can be assembled in a variety of sizes, and multiple walls can be stacked to make a taller mold. To aid cleanup and help prevent contamination that might interfere with curing, the inner surfaces of each piece are coated in Kapton tape.

The result is a modular box that can be used and re-used, and doesn’t slow down the process of creating and iterating on mold designs. The system as designed is intended for small parts, but [Foaly] feels there is (probably) no reason it can’t be scaled up to some degree. Interested? The design files are available from the project’s GitHub repository, and if you need to brush up a bit on how resin casting works, you can read all about it here.

An Automatic Shop Vac Dust Extractor

June 16, 2021 by 11 Comments

Finding cheap or even free tools in the second-hand adverts is probably a common pursuit among Hackaday readers. Thus many of you will like [DuctTape Mechanic], have a row of old woodworking bench tools. The experience we share with him is a lack of dust extraction, which makes his adaption of a second-hand shop vac as an automatic dust extractor for his chop saw worth a watch. Take a look, we’ve put the video below the break!

The system hooks up a relay coil to the saw’s on/off switch, which controls the vacuum’s power. It’s thus not the most novel of hacks, but there are a few things to be aware of along the way and who among us doesn’t like watching a bit of gentle progress on a workshop project? The 120V current taken by both vacuum and saw sound excessive to those of us used to countries with 230V electricity, but the relay is chosen to easily serve that load. What’s nice about the automatic system is that being at the bench is not accompanied by the constant deafening noise of the shop vac, and save for when the saw is in use the bench is both dust-free and mercifully quiet.

If you happen to have a solid state relay in your parts bin, here’s another way to achieve a similar result.

Continue reading “An Automatic Shop Vac Dust Extractor” →

APRS Implemented At Low Cost And Small Size

June 15, 2021 by 17 Comments

Before smartphones and Internet of Things devices were widely distributed, the Automatic Packet Reporting System (APRS) was the way to send digital information out wirelessly from remote locations. In use since the 80s, it now has an almost hipster “wireless data before it was cool” vibe, complete with plenty of people who use it because it’s interesting, and plenty of others who still need the unique functionality it offers even when compared to more modern wireless data transmission methods. One of those is [Tyler] who shows us how to build an APRS system for a minimum of cost and size.

[Tyler]’s build is called Arrow and operates on the popular 2 metre ham radio band. It’s a Terminal Node Controller (TNC), a sort of ham radio modem, built around an ESP32. The ESP32 handles both the signal processing for the data and also uses its Bluetooth capability to pair to an Android app called APRSDroid. The entire module is only slightly larger than the 18650 battery that powers it, and it can be paired with a computer to send and receive any digital data that you wish using this module as a plug-and-play transceiver.

While the build is still has a few limitations that [Tyler] notes, he hopes that the project will be a way to modernize the APRS protocol using methods for radio transmission that have been improved upon since APRS was first implemented. It should be able to interface easily into any existing ham radio setup, although even small balloon-lofted radio stations can make excellent use of APRS without any extra equipment. Don’t forget that you need a license to operate these in most places, though!

Art With Technology Hack Chat

June 15, 2021 by No comments

Join us on Wednesday, June 16 at noon Pacific for the Art with Technology Hack Chat with Cory Collins!

As hackers, we naturally see the beauty of technology. We often talk in terms of the aesthetics of a particular hack, or the elegance of one solution over another, and we can marvel at the craftsmanship involved in everything from a well-designed PCB to a particularly clever reverse-engineering effort. Actually using technology to create art is something that’s often harder for us to appreciate, though, and looking at technological art from the artist’s side can be pretty instructive.

Cory Collins is an animator and artist with a long history of not only putting tech to work to create art, but also using it as the subject of his pieces. Cory’s work has brought life to video games, movies, and TV shows for years; more recently, he has turned his animation skills to developing interactive educational material for medical training. He has worked in just about every physical and digital medium imaginable, and the characters and scenes he has created are sometimes whimsical, sometimes terrifying, but always engaging.

Cory will stop by the Hack Chat to talk about what he has learned about technology from the artist’s perspective. Join us as we dive into the creative process, look at how art influences technology and vice versa, and learn how artistic considerations can help us address the technical problems every project eventually faces.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 16 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Cheap, Expandable Floor Piano Plays With Heart And Soul

June 15, 2021 by 9 Comments

Ever since we saw the movie Big, we’ve wanted a floor piano. Still do, actually. We sometimes wonder how many floor pianos that movie has sold. It’s definitely launched some builds, too, but perhaps none as robust as this acrylic and wooden beauty by [FredTSL]. If you want more technical detail, check out the project on IO.

The best part is that this piano is modular and easily expands from 1 to 8 octaves. Each octave runs on an Arduino Mega, with the first octave set up as a primary and the others as secondaries. When [FredTSL] turns it on, the primary octave sends a message to find out how many octaves are out there, and then it assigns each one a number. Whenever a note is played via conductive fabric and sensor, the program fetches the key number and octave number and sends the message back to the primary Mega, which plays the note through a MIDI music shield.

We think this looks fantastic and super fun to dance around on. Be sure to check out the build log in photos, and stick around after the break, because you’d better believe they busted out some Heart and Soul on this baby. After all, it’s pretty much mandatory at this point.

Wish you could build a floor piano but don’t have the space or woodworking skills? Here’s a smaller, wireless version that was built in 24 hours.

Continue reading “Cheap, Expandable Floor Piano Plays With Heart And Soul” →