Flat Transformer Gives This PCB Tesla Coil Some Kick

June 9, 2021 by 16 Comments

Arguably, the most tedious part of any Tesla coil build is winding the transformer. Getting that fine wire wound onto a suitable form, making everything neat, and making sure it’s electrically and mechanically sound can be tricky, and it’s a make-or-break proposition, both in terms of the function and the aesthetics of the final product. So this high-output printed circuit Tesla should take away some of that tedium and uncertainty.

Now, PCB coils are nothing new — we’ve seen plenty of examples used for everything from motors to speakers. We’ve even seen a few PCB Tesla coils, but as [Ray Ring] points out, these have mostly been lower-output coils that fail to bring the heat, as it were. His printed coil generates some pretty serious streamers — a foot long (30 cm) in some cases. The secondary of the coil has 6-mil traces spaced 6 mils apart, for a total of 240 turns. The primary is a single 240-mil trace on the other side of the board, and the whole thing is potted in a clear, two-part epoxy resin to prevent arcing. Driven by the non-resonant half-bridge driver living on the PCB below it, the coil can really pack a punch. A complete schematic and build info can be found in the link above, while the video below shows off just what it can do.

Honestly, for the amount of work the PCB coil saves, we’re tempted to give this a try. It might not have the classic good looks of a hand-wound coil, but it certainly gets the job done. Continue reading “Flat Transformer Gives This PCB Tesla Coil Some Kick” →

Old DSLR Lens Becomes Useful Soldering Magnifier

June 9, 2021 by 10 Comments

Soldering tiny stuff is hard, if not impossible, without some optical assistance. [Ad_w00000] was having just this problem, so built himself a soldering magnifier to help.

The magnifier uses a variety of components [Ad_w00000] had lying around. For the optical side of things, an old Canon DSLR zoom lens was pressed into service as the main magnifying element. The lens was then fitted with an old laptop webcam, which was glued into an old lens extender to avoid modifying the main lens itself. The webcam is hooked up to an Asus Tinkerboard fitted with a touchscreen display to show the images. The whole lens assembly is then fitted onto an old TV stand to enable it to sit far enough above the work surface to focus properly.

The build is a great example of building something useful out of whatever you have on hand. Sometimes, that’s cheaper and quicker than spending money and waiting for something to ship. It also has the bonus that you’ll learn useful skills along the way.

We’ve seen other great soldering hacks recently, too, like this gimbal to help steady hand tremors. If you’ve got your own coming together, be sure to let us know!

Nintendo DS Transformed Into Gameboy Macro

June 8, 2021 by 7 Comments

Nintendo’s Game Boy line were the world’s most popular handheld gaming systems, but did have their drawbacks. Most notably, the Game Boy didn’t receive a backlit color LCD until the Game Boy Advance SP launched in 2003. Of course, you can always build your own Game Boy that rectifies this and other shortcomings, and that’s what [JoshuaGuess] did with this Gameboy Macro build.

The build ends up like a bigger version of the Game Boy Micro, the final release in the Game Boy line.

The build is based around a Nintendo DS Lite, one of Nintendo’s later handhelds featuring dual screens. In this build, the top screen is removed and discarded entirely. The motherboard is then hacked with a resistor on some test points to allow it to still boot with the top missing. The shell of the bottom half is then cleverly modified with epoxy clay and paint in order to hide the original hinge and give a clean finished aesthetic.

The final result is essentially a larger version of the Game Boy Micro, the final handheld in the Game Boy line. It also has the benefit of a bigger, brighter screen compared to virtually any Game Boy ever made. The only thing to note is that the DS hardware can only play Game Boy Advance games, not the earlier 8-bit titles.

It’s a fun build, and one that goes to show you don’t have to throw a Raspberry Pi in everything to have a good time. That can be fun too, though. If you end up building the Game Boy Nano or Game Boy Giga, please let us know. Be sure to include measurements to indicate how it’s scaled in SI units relative to the Game Boy Micro itself.

Printer Uses Algae To Print Live Structures

June 8, 2021 by 18 Comments

There’s a famous scene in the movie version of Frankenstein — but not in the book — where the doctor exclaims: “It’s alive!” We wonder if researchers at TU Delft had the same experience after printing living structures using algae. Of course, they aren’t creating life or even reanimating it. They are simply depositing living cells in artificial structures using a bio-compatible substrate. According to the paper, the living cells or bio ink can build up layers in a 3D printing fashion and the structures are “self-standing.”

There are some advantages, for example that the algae get their energy from sunlight. Of course they also have to eat, so unless you provide some snacks, your print will die off in about 3 days.

Continue reading “Printer Uses Algae To Print Live Structures” →

Custom Num Pad Does Double Duty As Macro Pad

June 8, 2021 by 7 Comments

Why buy a num pad or a macropad when you can build something new and beautiful, open source that bad boy, and be a hero to the community? We think that should be all the justification you ever need to build instead of buy, even if you think your thing is Just Another Keypad [JAnK] as [Clewsy] claims.

At first glance, JAnK appears to be a standard number pad with four macro keys across the top. But when you roll your own ‘board, all the keys are programmable. [Clewsy] took advantage of this by adding a second layer that’s accessible with (what else?) the Num Lock key. This switches JAnK over to 21-key macro pad mode.

[Clewsy] rolled their own PCB for this and used the venerable ATMega32u4 because of its HID and USB host capabilities. Every key is backlit, and these LEDs are driven by an MP3202 LED driver and PWM from the AVR. [Clewsy] was able to build a prototype by sawing the num pad off of a stainless steel key switch plate from another build, but eventually ordered JAnK its own custom, laser-cut, stainless steel plate. The lovely enclosure is made of spotted gum wood and an acrylic base.

Putting it all together proved to be a bit problematic. [Clewsy] soldered up the minimum viable components for testing and discovered that the ATMega’s VCC and GND pins were both shorted. This killed the AVR programmer, but not the chip itself, and [Clewsy] happened to have a spare. To add insult to injury, the Num Lock light didn’t work, but [Clewsy] was able to simply reverse the LED instead of ordering a new pile of boards. Check out the detailed write-up with code and tons of pictures over on [Clewsy]’s personal site.

One of the awesome things about this build is that [Clewsy] was able to re-use the code from macr0, which began life as a proof of concept for scanning key matrices, and retired to become a music and media controller.

Arduino Compatible IR Blaster Keeps TVs At Bay

June 8, 2021 by 39 Comments

The TV-B-Gone is a well known piece of kit in hacker circles: just point it at a noisy TV in a public space, hit the button, and one of the hundreds of IR remote codes for “Power Off” that it blinks out in rapid succession is more than likely to get the intended response. Unfortunately, while a neat conversation starter, its practical use is limited to a single function. But not so with this programmable IR development board that creator [Djordje Mandic] describes as a “TV-B-Gone on steroids”.

Sure you can point it at a random TV and turn it off with a single button press, but you can also plug the board into your computer and control it directly through the serial connection provided by its CP2104 chip. Using a simple plain-text control protocol, the user can modify the behavior of the device and monitor its status. [Djordje] imagines this feature being used in conjunction with a smartphone application for covert applications. To that end, the device’s support for an onboard battery should keep it from draining the phone during extended operations.

Of course you could do something else entirely with it simply by firing up the Arduino IDE and writing some new code for the device’s ATmega328P microcontroller. As with the IR-enabled ESP8266 development board we looked at a few months ago, there are plenty of applications for an all-in-one board that allows you to communicate with the wide world of IR devices.

Continue reading “Arduino Compatible IR Blaster Keeps TVs At Bay” →

Cerberus 2080 — Three-Headed Retro Computing Project

June 8, 2021 by 6 Comments

For seven months, [Bernardo Kastrup] at [TheByteAttic] has been realizing his childhood dream of building his own computer. It was this dream that steered him into the field of computer design at the age of 17. After thirty years in the industry, he finally has some time to design the computer he dreamt about as a kid. His requirements are ambitious: fully open design, gate-level details, thru-hole or PLCC for easy hacking, well-established processors with existing tool chains, low-cost development tools for CPLDs, no FPGA, standard ITX case compatible, and so on. He quite reasonably decides to use more modern electronics for video (VGA), keyboard (PS/2), and program storage (flash drive). Along the way, he chooses to put three processors on the board instead of one:

  • Zilog Z84C0010 (Z80)
  • WDC W65C0256 (6502)
  • AVR ATMEGA328 (RISC Controller)

When coming up with the concept and requirements, [Bernardo] had a fictitious alternate history in mind — one where there were follow-ups to the ZX80, PET/CBM, or TRS-80 from the late 1970s that were extensions to the original systems. But he also wanted a clean design, without cost-cutting gimmicks, in order to make it easier for learners to focus on computing itself — a didactic architecture, as he describes it. Turn the crank for seven long months, and we have the Cerberus 2080. [Bernardo] has put the design on GitHub, and made a video series out of the whole process, of which the introduction video is below the break. There’s even an online emulator developed by retro hacker  [Andy Toone].

We wrote about the 6502-based ERIC-1 project back in 2014 which shared the bus with an ATMEGA simulating ROM. The Minty Z80 project from 2019 also uses a similar technique. Thanks to [Frédéric] for sending us the tip.

Continue reading “Cerberus 2080 — Three-Headed Retro Computing Project” →