Take A Mini Lathe For A Spin

December 31, 2018 by Brian McEvoy 24 Comments

[This Old Tony] is no stranger to quality tools, but he started on a mini lathe. Nostalgia does not stop him from broadcasting his usual brand of snark (actually, it is doubtful that anything short of YouTube going offline will stop that). He rates the lathe’s ability to machine different materials and lets you decide if this is an investment, or a money pit.

Lathe parts range from a chintzy start/stop button assembly that looks like it would be at home on a Power Wheels restoration project to a convenient cam locking mechanism on the tail stock which is an improvement on the lathe with which our narrator learned. We see the speed tested and promptly disproved as marketing hoopla unless you allow for a 40% margin of error. It uses a 500 watt DC motor, so don’t try correcting for mains power frequency differences. The verdict on the lead screw and thread dial is that you get what you pay for and this is demonstrated by painstakingly cutting threads into aluminum. Finally, we see torture tests on cold rolled steel.

Maybe someone from the mini lathe community will stop by with their two-cents. If you appreciate this introduction to lathes, consider [This Old Tony]’s guide to CNC machines or injection molding. But for us, [Quinn Dunki’s] series of machine tools has been a real treat this year.

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An In-Depth Look At Dexter, The Robotic Arm

November 15, 2018 by Elliot Williams 25 Comments

Dexter, a really great robot arm project, just won top honors in the 2018 Hackaday Prize, and walked away with $50,000 toward continuing their project. As a hat tip to Hackaday and the community, Haddington Dynamics, the company behind Dexter, agreed to open-source their newest version of Dexter as well. As James Newton said when accepting the trophy during the award ceremony, “because of your faith in us, because of this award, we have been moved to open-source the next generation of Dexter.” Some very clever work went into producing Dexter, and we can’t wait to see what further refinements have been made!

Dexter isn’t the only robotic arm in town, by any means. But in terms of hobbyist-level robotics, it’s by far the most complete robot arm that we’ve seen, and it includes a couple of design features that make both its positional accuracy and overall usability stand out above the rest. This is a robot arm with many of the bells and whistles of a hundred-thousand dollar robot, but on a couple-thousand dollar budget. Continue reading “An In-Depth Look At Dexter, The Robotic Arm” →

A Bluetooth Upgrade For An Unusual Set Of Headphones

October 30, 2018 by Jenny List 11 Comments

We will have all picked up something from a junk pile or swap meet in our time that caught our eye not because we needed it but because it looked cool. [Quinn Dunki] did just that with an irresistible set of 1980s air traffic control headphones. What did she do with them? Turn them into a set of Bluetooth headphones of course!

The ‘phones in question are particularly interesting, as they turned out upon inspection to be a two-way radio in disguise. Cracking them open revealed a radio board and a logic board, and what makes them particularly interesting to this Hackaday scribe’s eye is their choice of frequency. She finds a crystal with a VHF airband frequency multiplier and concludes that they must operate there, but a look at the photos reveals all the ingredients of a classic AM or low HF receiver. There is a ferrite rod antenna and a variable capacitor, if we didn’t know that these were very high-end professional ‘phones we’d almost suspect they were a novelty AM radio from Radio Shack. If any readers can shed any light on the frequency and purpose of this device, we’re all ears.

The conversion involved a Sparkfun Bluetooth module breakout board paired with a little audio power amplifier. The original drivers were high-impedance and one of them had died, so she replaced them with a modern pair of identical size. The control buttons were mounted in the headphone’s external housing, after a wrong turn into attempting to create a custom enclosure. The result is a rather novel but high-quality set of ‘phones, and one we rather wish we’d found ourselves.

The Incredible Judges Of The Hackaday Prize

October 29, 2018 by Brian Benchoff No comments

The time to enter The Hackaday Prize has ended, but that doesn’t mean we’re done with the world’s greatest hardware competition just yet. Over the past few months, we’ve gotten a sneak peek at over a thousand amazing projects, from Open Hardware to Human Computer Interfaces. This is a contest, though, and to decide the winner, we’re tapping some of the greats in the hardware world to judge these astonishing projects.

Below are just a preview of the judges in this year’s Hackaday Prize. They’ve been busy looking over all of the finalists and on Saturday we’ll announce the winners of the Hackaday Prize at the Hackaday Superconference in Pasadena. This is not an event to be missed — not only are we going to hear some fantastic technical talks from the hardware greats, but we’re also going to see who will walk away with the Grand Prize of $50,000.

Quinn Dunki

The mighty Quinn has been making games for 36 years on platforms ranging from the Apple II to all manner of newfangled things. She currently manages engineering for mobile games at Scopely, and pursues consulting, independent development, mixed-media engineering projects, and writing. Quinn is best known to the Hackaday crowd for Veronica, the 6502 system with everything and the kitchen sink on a backplane. It’s got PS/2, VGA, and Pong in ROM. The build log for Veronica has been an inspiration to many, and served as the basis for numerous homebrew systems. She continues to inspire with her blog, her YouTube Channel, and of course her Hackaday articles.

Eben Upton

In his earlier life, Eben founded two successful mobile game and middleware companies, but right now he’s most famous for founding the Raspberry Pi foundation and serving as the CEO of Raspberry Pi (Trading) LTD. Under his leadership, the Raspberry Pi has grown from some weird looking board with a USB port on one end, HDMI on the other, and a camera stuck in the middle. After months of work, hopes this computer might not be vaporware grew, and now the Raspberry Pi is the best-selling computer ever made (with apologies to the engineers behind the best selling home computer ever made).

Lauren McCarthy

Lauren McCarthy is an artist based in Los Angles and Brooklyn whose work explores systems for being a person and interacting with other people. She is an Assistant Professor at UCLA Design Media Arts, a Sundance Institute Fellow, and was previously a resident at CMU STUDIO for Creative Inquiry, Eyebeam, Autodesk, and more. Lauren’s work has been exhibited internationally, at places such as Ars Electronica, Fotomuseum Winterthur, SIGGRAPH, Onassis Cultural Center, IDFA DocLab, and the Japan Media Arts Festival. She is the creator of p5.js, an open source platform for learning creative expression through code online.

Chris Anderson

From 2001 through 2012, Chris was the Editor in Chief of Wired Magazine, but now he’s the CEO of 3DR and founder of DIY Drones and DIY Robotcars. These Robocar races are held monthly-ish, and have so far proven an ideal platform to teach kids STEM, and have become something like the next generation of BattleBots, only with a few more computer vision algorithms and a few less RC transmitters. In addition to Robocars, Chris is one of the greatest advocates for flying drones, including those of the fixed-wing variety.

These are just a few of the amazingly accomplished judges we have lined up to determine the winner of this year’s Hackaday Prize. The winner will be announced on November 3rd at the Hackaday Superconference. If you can’t join us in person, don’t worry. We’re going to be live streaming everything, including the prize ceremony, where one team will walk away with the grand prize of $50,000. It’s not an event to miss.

VCF East 2018: Cactus, Retro Because It Wants To Be

June 13, 2018 by Tom Nardi 19 Comments

Among the rows of digital dinosaurs, one blinking front panel stood out. It certainly looked the part of a retro computer; with banks of blinking LEDs and multicolored paddle switches. But upon closer inspection, the laser cut wooden front panel betrays the fact that this machine is an impostor. It may have the appearance of a machine from the heady days where home computers looked like they could have doubled as a prop on the bridge of Kirk’s Enterprise, but it’s actually a product of much more modern provenance.

It’s called the Cactus, a love letter to the homebrew microcomputers of the 1970’s, designed and built by somebody at least 20 years too young to have experienced them the first time around. Alexander Pierson created the Cactus not because he had fond memories of putting together an Altair 8800 in 1975, but because he’s fascinated with the retro computer experience: the look of the front panel, the satisfying clunk of era-appropriate switches, and the idea that the computer’s inner workings aren’t an abstract black box but rather something you can interact with and study. Judging by all the attention the Cactus got at VCF East XIII, he’s not the only one.

Let’s take a look at everything Alexander poured into this retrocomputer build.

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Indexing Chuck Not Required

January 25, 2018 by Brian McEvoy 15 Comments

Becoming accomplished with a lathe is a powerful skillset, but it’s only half of the journey. Being clever comes later, and it’s the second part of the course. Patience is in there somewhere too, but let’s focus on being clever. [TimNummy] wants a knobbed bolt with critical parameters, so he makes his own. After the break, there is a sixty-second summary of the linked video.

Making stock hardware is a beginner’s tasks, so custom hardware requires ingenuity or expensive machinery. Adding finger notches to a bolthead is arbitrary with an indexing chuck, but one isn’t available. Instead, hex stock becomes a jig, and the flat sides are utilized to hold the workpiece at six intermittent angles. We can’t argue with the results which look like a part that would cost a pretty penny.

Using material found in the workshop is what being clever is all about. Hex brass stock comes with tight tolerances on the sides and angles so why not take advantage of that?

[TimNummy] can be seen on HaD for his Jeep dome light hack and an over-engineered mailbox flag. Did you miss [Quinn Dunki]’s piece on bootstrapping precision machine tools? Go check that out!

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Spoiler Alert! Repairing A Race Car Can Get Complicated, Fast.

August 28, 2017 by James Hobson 37 Comments

[Big Fish Motorsports] has a vehicle with an adjustable rear spoiler system that broke in the lead up to a big race. The original builder had since gone AWOL so the considerable talents of [Quinn Dunki] were brought to bear in getting it working again.

Cracking open the black control box of mystery revealed an Arduino, a ProtoShield and the first major road block: the Arduino remained stubbornly incommunicado despite several different methods of trying to read the source code. Turns out the Arduino’s ATMega324 was configured to be unreadable or simply fried, but an ATMega128 [Quinn] had proved to be a capable replacement. However, without knowing how the ten relays for this spoiler system were configured — and the race day deadline looming ever larger — [Quinn] opted to scrap the original and hack together something of her own design with what she had on hand.