Introducing The Shitty Add-On V1.69bis Standard

March 20, 2019 by 43 Comments

The last few years have seen a rise of artistic PCBs. Whether these are one-off projects with a little graphic on the silkscreen or the art of manufacturing and supply chains, these fancy PCBs are here to stay. Nowhere is this more apparent than the loose confederation of Badgelife enthusiasts, a hardware collective dedicated to making expressive and impressive electronic baubles for various hacker conferences. Here, hundreds of different hardware badges are created every year. It’s electronic art, supported by a community.

Some of these badges aren’t technically badges, but rather small, blinky add-ons meant to connect to a main badge, and these add-ons are all backed by a community-derived standard. The Shitty Add-On Standard is how you put smaller PCBs onto bigger PCBs. It is supported by tens of thousands of badges, and all of the people who are spending their free time designing electronic conference badges are using this standard.

It’s been more than a year since the Shitty Add-On standard was created, and in that time the people behind the work have seen the shortcomings of the first edition of the standard. Mechanically, it’s not really that strong, and it would be neat if there were a few more pins to drive RGB LEDs. This has led to the creation of the latest revision of the Shitty Add-On Standard, V.1.69bis. Now, for the first time, this standard is ready for the world to see.

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Hackaday Podcast 008: The Art Episode: Joe Kim, Strings And CRTs, Hydrogen Done 2-Ways

March 1, 2019 by 1 Comment

We know you love the original art on Hackaday. Those fantastic illustrations are the work of Joe Kim, and he joins us as a guest on this week’s episode to talk about his background, what inspires him, and how he pulls it all off.

This episode is still packed with hacks. Editors Mike Szczys and Elliot Williams somehow stumble into two projects that end up generating hydrogen (despite that not being their purpose). But that art angle this week goes beyond Joe’s guest appearance as we look at a hack to add green curve tracing goodness on a black and white CRT, and an incredible take on a string art building machine. We get a look at interesting hardware that landed on the clearance rack, ultralight robots that move with flex PCB actuators, a throwback to mechanical computing, and giving up control of your home heating and cooling to a Raspberry Pi.

Links for all discussed on the show are found below. As always, join in the comments below as we’ll be watching those as we work on next week’s episode!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Ten 3D Printed Gadgets That Just Can’t Stay Still

February 27, 2019 by No comments

There was a time, not so very long ago, when simply getting a 3D printer to squirt out an object that was roughly the intended shape and size of what the user saw on their computer screen was an accomplishment. But like every other technology, the state of the art has moved forward. Today the printers are better, and the software to drive them is more capable and intuitive. It was this evolution of desktop 3D printing that inspired the recently concluded 3D Printed Gears, Pulleys, and Cams contest. We wanted to see what hackers and makers can pull off with today’s 3D printing tools, and the community rose to the challenge.

Let’s take a look at the top ten spinning, walking, flapping, and cranking 3D printed designs that shook us up:

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Hack My House: Raspberry Pi As A Touchscreen Thermostat

February 27, 2019 by 49 Comments

Your thermostat is some of the oldest and simplest automation in your home. For years these were one-temperature setting and nothing more. Programmable thermostats brought more control; they’re alarm clocks attached to your furnace. Then Nest came along and added beautiful design and “learning features” that felt like magic compared to the old systems. But we can have a lot more fun. I’m taking my favorite single-board computer, the Raspberry Pi, and naming it keeper of heat (and cool) by building my own touchscreen thermostat.

Mercury thermostats started it all, and were ingenious in their simplicity — a glass capsule containing mercury, attached to a wound bi-metal strip. As the temperature changes, the contraption tilts and the mercury bead moves, making or breaking contact with the wiring. More sophisticated thermostats have replaced the mercury bead with electronics, but the signaling method remains the same, just a simple contact switch.

This makes the thermostat the prime target for an aspiring home automation hacker. I’ve had this particular project in mind for quite some time, and was excited to dive into it with simple raw materials: my Raspberry Pi, a touchscreen, and a mechanical relay board.

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New Contest: 3D Printed Gears, Pulleys, And Cams

January 16, 2019 by 40 Comments

One of the killer apps of 3D printers is the ability to make custom gears, transmissions, and mechanisms. But there’s a learning curve. If you haven’t 3D printed your own gearbox or automaton, here’s a great reason to take the plunge. This morning Hackaday launched the 3D Printed Gears, Pulleys, and Cams contest, a challenge to make stuff move using 3D-printed mechanisms.

Adding movement to a project brings it to life. Often times we see projects where moving parts are connected directly to a servo or other motor, but you can do a lot more interesting things by adding some mechanical advantage between the source of the work, and the moving parts. We don’t care if it’s motorized or hand  cranked, water powered or driven by the wind, we just want to see what neat things you can accomplish by 3D printing some gears, pulleys, or cams!

No mechanism is too small — if you have never printed gears before and manage to get just two meshing with each other, we want to see it! (And of course no gear is literally too small either — who can print the smallest gearbox as their entry?) Automatons, toys, drive trains, string plotters, useless machines, clockworks, and baubles are all fair game. We want to be inspired by the story of how you design your entry, and what it took to get from filament to functional prototype.

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DIY Guided Telescope Mount Tracks Like A Barn Door

January 12, 2019 by 8 Comments

Astrophotography is an expensive hobby. When assembling even a basic setup consisting of a telescope, camera, guiding equipment and mount, you can easily end up with several thousand dollars worth of gear. To reduce the monetary sting a little, [td0g] has come up with an innovative homebrew mount and guiding solution that could be assembled by almost any dedicated amateur, with the parts cost estimated around $100. The accuracy required to obtain high-quality astrophotographs is quite demanding, so we’re impressed with what he’s been able to achieve on a limited budget.

The inspiration for this design comes from an incredibly simple star tracking device known as a barn-door tracker, or Haig mount. Invented by George Haig in the 1970’s, this mount is essentially nothing more than a hinge aligned with the Earth’s axis of rotation. A threaded rod or screw, turned at a constant rate, is used to slowly open the hinge so that a mounted camera tracks the apparent motion of the heavens. As a result, long exposures can show pinpoint images of stars and sharp details of deep-sky objects, instead of curved star trails. [td0g] adapted this technique to drive a more traditional telescope mount, using barn-door-like drive screws on both the right ascension and declination axes. A pair of NEMA 17 stepper motors drive 4-mm pitch Acme threaded rods through toothed pulleys 3D printed from PETG.

Speaking of 3D-printed parts, this build is a good example of judicious use of the technology: where metal parts are warranted, metal parts are used, and printed plastic is relegated to those places where it can adequately do the job. [td0g] has placed the STL files for the printed parts on Thingiverse in case you want to replicate the drive.

The non-linear relationship between the threaded rod rotation and right ascension drive rate usually limits the length of exposure you can reasonably achieve with a barn-door tracker. To adjust for this, [td0g] created a lookup table in firmware to compensate the drive and allow longer exposures. He mentions that the drive will operate for three hours before it hits the end of the screw’s travel and needs to be reset, but if he can manage three hour exposures, his skies must be much darker than ours!

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Old Wattmeter Uses Magnetics To Do The Math

December 18, 2018 by 19 Comments

Measuring power transfer through a circuit seems a simple task. Measure the current and voltage, do a little math courtesy of [Joule] and [Ohm], and you’ve got your answer. But what if you want to design an instrument that does the math automatically? And what if you had to do this strictly electromechanically?

That’s the question [Shahriar] tackles in his teardown of an old lab-grade wattmeter. The video is somewhat of a departure for him, honestly; we’re used to seeing instruments come across his bench that would punch a seven-figure hole in one’s wallet if acquired new. These wattmeters are from Weston Instruments and are beautiful examples of sturdy, mid-century industrial design, and seem to have been in service until at least 2013. The heavy bakelite cases and sturdy binding posts for current and voltage inputs make it seem like the meters could laugh off a tumble to the floor.

But as [Shahriar] discovers upon teardown of a sacrificial meter, the electromechanical movement behind the instrument is quite delicate. The wattmeter uses a moving coil meter much like any other panel meter, but replaces the permanent magnet stator with a pair of coils. The voltage binding posts are connected to the fine wire of the moving coil through a series resistance, while the current is passed through the heavier windings of the stator coils. The two magnetic fields act together, multiplying the voltage by the current, and deflect a needle against a spring preload to indicate the power. It’s quite clever, and the inner workings are a joy to behold.

We just love looking inside old electronics, and moving coil meters especially. They’re great gadgets, and fun to repurpose, too.

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