Alan Yates: Introduction To Vacuum Technology

December 7, 2017 by 17 Comments

When we mention vacuum technology, it’s not impossible that many of you will instantly turn your minds to vacuum tubes, and think about triodes, or pentodes. But while there is a lot to interest the curious in the electronics of yesteryear, they are not the only facet of vacuum technology that should capture your attention.

When [Alan Yates] gave his talk at the 2017 Hackaday Superconference entitled “Introduction To Vacuum Technology”, he was speaking in a much more literal sense. Instead of a technology that happens to use a vacuum, his subject was the technologies surrounding working with vacuums; examining the equipment and terminology surrounding them while remaining within the bounds of what is possible for the experimenter. You can watch it yourself below the break, or read on for our precis.

In the first instance, he introduces us to the concept of a vacuum, starting with the work of [Evangelista Torricelli] on mercury barometers in the 17th century Italy, and continuing to explain how pressure, and thus vacuum, is quantified. Along the way, he informs us that a Pascal can be explained in layman’s terms as roughly the pressure exerted by an American dollar bill on the hand of someone holding it, and introduces us to a few legacy units of vacuum measurement.

In classifying the different types of vacuum he starts with weak vacuum sources such as a domestic vacuum cleaner and goes on to say that the vacuum he’s dealing with is classified as medium, between 3kPa and 100mPa. Higher vacuum is beyond the capabilities of the equipment available outside high-end laboratories.

Introduction over, he starts on the subject of equipment with a quick word about safety, before giving an overview of the components a typical small-scale vacuum experimenter’s set-up. We see the different types of vacuum gauges, we’re introduced to two different types of service pumps for air conditioning engineers, and we learn about vacuum manifolds. Tips such as smelling the oil in a vacuum pump to assess its quality are mentioned, and how to make a simple mist trap for a cheaper pump. There is a fascinating description of the more exotic pumps for higher vacuums, even though these will be out of reach of the experimenter it is still of great interest to have some exposure to them. He takes us through vacuum chambers, with a warning against cheap bell jars not intended for vacuum use, but suggests that some preserving jars can make an adequate chamber.

We are then introduced to home-made gas discharge tubes, showing us a home-made one that lights up simply by proximity to a high voltage source. Something as simple as one of the cheap Tesla coil kits to be found online can be enough to excite these tubes, giving a simple project for the vacuum experimenter that delivers quick results.

Finally, we’re taken through some of the tools and sundries of the vacuum experimenter, the different types of gas torches for glass work, and consumables such as vacuum grease. Some of them aren’t cheap, but notwithstanding those, he shows us that vacuum experiments can be made within a reasonable budget.

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Radio Amateuring Like It’s 1975

December 7, 2017 by 33 Comments

It was a tweet from an online friend in the world of amateur radio, featuring a transmitter design published in Sprat, the journal of the G-QRP club for British enthusiasts of low-power radio. The transmitter was very simple, but seriously flawed: keying the power supply line would cause it to exhibit key clicks and frequency instability. It would probably have been far better leaving the oscillator connected full-time and keying the supply to the amplifier, with of course a suitable key click filter.

[M0CVO]'s Tweet that started it all
[M0CVO]’s Tweet that started it all
We’ve all probably made projects that get the job done at the expense of a bit of performance and economy, and from one angle this circuit is a fantastic example of that art. But it’s not the shortcomings of direct PSU keying a small transmitter that has brought it here, but observation instead of what it represents. Perhaps my social group of radio amateurs differs from the masses, but among them the universal lament is that there is nothing new in a simple transistor transmitter that could just as well have been published in 1977 as 2017.

To explain why this represents a problem, it’s worth giving some background. Any radio amateur will tell you that amateur radio is a wonderful and diverse pastime, in fact a multitude of pastimes rolled into one. Working DX? Got you covered. Contesting? UR 599 OM QRZ? Digital modes pushing the envelope of atmospheric propagation? Satellites? SDRs? GHz radio engineering? All these and many more can be yours for a modest fee and an examination pass. There was a time when radio was electronics, to all intents and purposes, and radio amateurs were at the vanguard of technology. And though electronics has moved on from those days of purely analogue communications and now stretches far beyond anything you’d need a licence and a callsign to investigate for yourself, there are still plenty of places in which an amateur can place themselves at the cutting edge. Software defined radio, for instance, or digital data transmission modes. With an inexpensive single board computer and a few components it is now possible to create a software-defined digital radio station with an extremely low power output, that can be copied on the other side of the world. That’s progress, it’s not so long ago that you would have required a lot of dollars and a lot of watts to do that. Continue reading “Radio Amateuring Like It’s 1975” →

The Internet Of Non-Electronic Things

December 7, 2017 by 10 Comments

The bill of materials for even the simplest IoT project is likely to include some kind of microcontroller with some kind of wireless module. But could the BOM for a useful IoT thing someday list only a single item? Quite possibly, if these electronics-less 3D-printed IoT devices are any indication.

While you may think that the silicon-free devices described in a paper (PDF link) by University of Washington students [Vikram Iyer] and [Justin Chan] stand no chance of getting online, they’ve actually built an array of useful IoT things, including an Amazon Dash-like button. The key to their system is backscatter, which modulates incident RF waves to encode data for a receiver. Some of the backscatter systems we’ve featured include a soil sensor network using commercial FM broadcasts and hybrid printable sensors using LoRa as the carrier. But both of these require at least some electronics, and consequently some kind of power. [Chan] and [Iyer] used conductive filament to print antennas that can be mechanically switched by rotating gears. Data can be encoded by the speed of the alternating reflection and absorption of the incident WiFi signals, or cams can encode data for buttons and similar widgets.

It’s a surprisingly simple system, and although the devices shown might need some mechanical tune-ups, the proof of concept has a lot of potential. Flowmeters, level sensors, alarm systems — what kind of sensors would you print? Sound off below.

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My Kingdom For A Capacitor

December 7, 2017 by 148 Comments

While working on a project recently, I required a capacitor of around 1000 μF and went rummaging through my collection of parts. No luck there. At that point I’d usually go through my collection of junk electronics and computer motherboards, but I had recently gone through and tossed the stuff that had been laying around for as long as I could remember. No matter, I thought. I’ll just head over to RadioShack and…

Now, I have been accused of many things over the years, but “deep” is certainly not one of them. Yet, at this moment I had what could only be described as an existential crisis. There is no RadioShack, not in my state at least. I don’t live in an area that’s blessed with a maker “scene”, so no independent shop or even a hackerspace within reasonable driving distance of me either. I could order it online of course, but everyone’s trying to sell them in bulk and shipping will take a few days at least. A few days? Who knows where my interests will be in a few days. How can I get anything done under these conditions?

Desperate times call for desperate measures, so I got in the car and took a ride to the only place I knew where I could by electronic components for cheap: Goodwill. Continue reading “My Kingdom For A Capacitor” →

Junkyard RC Conversion Looks Like Mad Max Extra

December 7, 2017 by 13 Comments

Over the years we’ve noticed that there is a subset of hackers out there who like to turn real life vehicles into remote controlled cars. These vehicles are generally destroyed in short order, either by taking ridiculous jumps, or just smashing them into stuff until there’s nothing left. In truth that’s probably what most of us would do if we had access to a full size RC car, so no complaints there.

As a rule, the donor vehicles for these conversions are usually older and cheap. That only makes sense, why spend a lot of money on a vehicle you intend on destroying? But even still, the RC conversion [William Foster] has recently completed may take the cake. We don’t know how much of the “antiquing” of his donor vehicle was intentionally done, but on the whole, the thing looks like it got dragged from the bottom of a lake somewhere. Presumably, he got a great deal on it.

The video posted to YouTube is primarily about [William] driving his creation around (sometimes from the back seat, no less), but towards the second half of the video there’s a quick rundown on the hardware used to make this pile of rust move.

A standard RC transmitter and receiver combination are used to control a pair of Arduinos mounted in the center console, which are in turn hooked up to external stepper drivers. The wheel is turned via a chain and sprocket arrangement, and the pedals are pushed with homebrew contraptions that look like they are made from lead screws intended for 3D printers.

All in all, it appears [William] has cooked up a fairly responsive control system with commodity hardware you could get on Amazon or eBay. Not sure we’d be backseat driving this thing personally, but to each their own.

We recently covered a Jeep that got a similar remote control upgrade, but these super-sized remote controlled vehicle builds are not just limited to the ground either.

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The Incredible Shrinking Coin Cell Battery Pack

December 7, 2017 by 15 Comments

How’s it going with your project for the coin cell challenge? You can only use a single one, but Hackaday alum [Jeremy S Cook] has a great way to package coin cells into a sleek little power packs whether you need one, two, or even four.

[Jeremy] is building a wireless Wii nunchuk, so he needs a small battery that won’t short out or get punctured in the confines of the controller body. A single coin cell holder is already a bit bulky, and he needs to use two in series. He thought, why not try shrink wrapping them together? The only downside here is that the biggest tube that came with your average heat shrink multi-pack is probably a bit too tight to fit around them, so you might have to buy more (aw, shucks!).

After trying a few ways to make a good connection between the leads and the bare coin cell faces, [Jeremy] settled on generously stripping stranded wire and wrapping the long strands around the end to form a conductive swab. This slides in nicely between the coin cell and preshrunk tube. A little more heat will make a good connection, and some hot glue secures the wires. Click past the break for his build video and the other connection methods he tried. Have you come up with something better? Let us know in the comments.

Stray a bit further from the bench and you might come up with something like this googly eye battery holder we saw a few months ago.

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Print A Plywood Bending Jig

December 6, 2017 by 10 Comments

Ever wanted to bend plywood but don’t have the equipment or the space to use it? Whatever the issue, dust off those project ideas and take a look at [Ryo Kosaka]’s experimental bending jig.All you need are some boards, a couple of fasteners, and [Ryo]’s 3-D printed connectors.

This is quite the elegant solution for bending in a small space with little noise. The main departure from standard bending methods is that instead of making the bend by clamping the veneers between a pair of positive and negative mold halves, most of the clamping pressure comes from air pumped into a rubber ball. That’s not even the best part: not only is the mold reconfigurable, it’s modular. Want another bend in your thing? Just print another connector and grab another piece of wood.

[Ryo]’s pivoting connectors screw into the end of one board and move freely along the length of a second board. Once the bend angle is dialed up, he locks it in place with a bolt. For the first test, [Ryo] made a lamp base with two bends.The jig worked great except for a small gap that didn’t get enough clamping pressure from the ball. We wonder if rotating the jig during the process would have let gravity address the issue. For the second test, [Ryo] added another piece to make the jig rectangular and made a floating wall shelf. Bend your way past the break for the video version.

In making the lamp base, [Ryo] found it easier to pre-bend the veneers with a heat gun. If the project were smaller, he could have softened up the wood in a microwave.

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