My Kingdom For A Capacitor

December 7, 2017 by 148 Comments

While working on a project recently, I required a capacitor of around 1000 μF and went rummaging through my collection of parts. No luck there. At that point I’d usually go through my collection of junk electronics and computer motherboards, but I had recently gone through and tossed the stuff that had been laying around for as long as I could remember. No matter, I thought. I’ll just head over to RadioShack and…

Now, I have been accused of many things over the years, but “deep” is certainly not one of them. Yet, at this moment I had what could only be described as an existential crisis. There is no RadioShack, not in my state at least. I don’t live in an area that’s blessed with a maker “scene”, so no independent shop or even a hackerspace within reasonable driving distance of me either. I could order it online of course, but everyone’s trying to sell them in bulk and shipping will take a few days at least. A few days? Who knows where my interests will be in a few days. How can I get anything done under these conditions?

Desperate times call for desperate measures, so I got in the car and took a ride to the only place I knew where I could by electronic components for cheap: Goodwill. Continue reading “My Kingdom For A Capacitor” →

Junkyard RC Conversion Looks Like Mad Max Extra

December 7, 2017 by 13 Comments

Over the years we’ve noticed that there is a subset of hackers out there who like to turn real life vehicles into remote controlled cars. These vehicles are generally destroyed in short order, either by taking ridiculous jumps, or just smashing them into stuff until there’s nothing left. In truth that’s probably what most of us would do if we had access to a full size RC car, so no complaints there.

As a rule, the donor vehicles for these conversions are usually older and cheap. That only makes sense, why spend a lot of money on a vehicle you intend on destroying? But even still, the RC conversion [William Foster] has recently completed may take the cake. We don’t know how much of the “antiquing” of his donor vehicle was intentionally done, but on the whole, the thing looks like it got dragged from the bottom of a lake somewhere. Presumably, he got a great deal on it.

The video posted to YouTube is primarily about [William] driving his creation around (sometimes from the back seat, no less), but towards the second half of the video there’s a quick rundown on the hardware used to make this pile of rust move.

A standard RC transmitter and receiver combination are used to control a pair of Arduinos mounted in the center console, which are in turn hooked up to external stepper drivers. The wheel is turned via a chain and sprocket arrangement, and the pedals are pushed with homebrew contraptions that look like they are made from lead screws intended for 3D printers.

All in all, it appears [William] has cooked up a fairly responsive control system with commodity hardware you could get on Amazon or eBay. Not sure we’d be backseat driving this thing personally, but to each their own.

We recently covered a Jeep that got a similar remote control upgrade, but these super-sized remote controlled vehicle builds are not just limited to the ground either.

Continue reading “Junkyard RC Conversion Looks Like Mad Max Extra” →

The Incredible Shrinking Coin Cell Battery Pack

December 7, 2017 by 15 Comments

How’s it going with your project for the coin cell challenge? You can only use a single one, but Hackaday alum [Jeremy S Cook] has a great way to package coin cells into a sleek little power packs whether you need one, two, or even four.

[Jeremy] is building a wireless Wii nunchuk, so he needs a small battery that won’t short out or get punctured in the confines of the controller body. A single coin cell holder is already a bit bulky, and he needs to use two in series. He thought, why not try shrink wrapping them together? The only downside here is that the biggest tube that came with your average heat shrink multi-pack is probably a bit too tight to fit around them, so you might have to buy more (aw, shucks!).

After trying a few ways to make a good connection between the leads and the bare coin cell faces, [Jeremy] settled on generously stripping stranded wire and wrapping the long strands around the end to form a conductive swab. This slides in nicely between the coin cell and preshrunk tube. A little more heat will make a good connection, and some hot glue secures the wires. Click past the break for his build video and the other connection methods he tried. Have you come up with something better? Let us know in the comments.

Stray a bit further from the bench and you might come up with something like this googly eye battery holder we saw a few months ago.

Continue reading “The Incredible Shrinking Coin Cell Battery Pack” →

Print A Plywood Bending Jig

December 6, 2017 by 10 Comments

Ever wanted to bend plywood but don’t have the equipment or the space to use it? Whatever the issue, dust off those project ideas and take a look at [Ryo Kosaka]’s experimental bending jig.All you need are some boards, a couple of fasteners, and [Ryo]’s 3-D printed connectors.

This is quite the elegant solution for bending in a small space with little noise. The main departure from standard bending methods is that instead of making the bend by clamping the veneers between a pair of positive and negative mold halves, most of the clamping pressure comes from air pumped into a rubber ball. That’s not even the best part: not only is the mold reconfigurable, it’s modular. Want another bend in your thing? Just print another connector and grab another piece of wood.

[Ryo]’s pivoting connectors screw into the end of one board and move freely along the length of a second board. Once the bend angle is dialed up, he locks it in place with a bolt. For the first test, [Ryo] made a lamp base with two bends.The jig worked great except for a small gap that didn’t get enough clamping pressure from the ball. We wonder if rotating the jig during the process would have let gravity address the issue. For the second test, [Ryo] added another piece to make the jig rectangular and made a floating wall shelf. Bend your way past the break for the video version.

In making the lamp base, [Ryo] found it easier to pre-bend the veneers with a heat gun. If the project were smaller, he could have softened up the wood in a microwave.

Continue reading “Print A Plywood Bending Jig” →

PLCs In Your Browser

December 6, 2017 by 31 Comments

If your usual tools are the Arduino and the Raspberry Pi, you might find it surprising that the industrial world tends to run on Programmable Logic Controllers, or PLCs. You can think of a PLC as a very rugged industrial Arduino, but it’s best not to take that analogy too far. Some PLCs are very simple and some are quite complex, but one thing they do have in common is they are usually programmed using ladder logic. If you’ve ever wanted to learn how to program PLCs — a very marketable job skills in some places — you can now build and simulate ladder logic in your browser. [Garry Shortt] has a video walkthrough of the tool, that you can see below.

If you are used to conventional programming, you may find ladder logic a little frustrating. Originally, it was a documentation tool for relay logic but has grown to handle modern cases. It may actually help you to not think of it so much as a programming language, instead as a tool for drawing relay schematics. Contacts can be normally open or closed and in series or parallel to form AND and OR gates, for example, while coils can activate contacts.

Continue reading “PLCs In Your Browser” →

Measuring HF Signal Speeds In A DIY Coaxial Collinear Antenna

December 6, 2017 by 4 Comments

Air Traffic Controllers use Automatic Dependent Surveillance-Broadcast (ADS-B) as an alternative to secondary radar to track aircraft. The ADS-B is transmitted by the aircraft and contains information such as GPS position, pressure, altitude, and callsign among other things at a 1090 MHz frequency, which can be decoded using any of a number of software tools.

[Mike Field] lives near an airport, and decided he wanted to peek into the tracking signals for fun. He turned to an RTL-based TV Dongle. Since the stock antenna was not cutting it, he decided to make one specifically for the 1090 MHz signal. His design is based on Coaxial Collinear Antenna for ADS-B Receiver by [Dusan Balara] which uses pieces of the coaxial cable cut to the right length. There are a number of calculations involved in determining the size of the cable, however, the hack in this design is the way he uses a USB based oscilloscope to measure the speed of RF waves inside the line in question.

We reached out to [Mike], and this is what he had to say. The idea is to use a cable of half the size of the wavelength which is calculated as

lambda = c/f

For the best reception, the sections of coax need to be half a wavelength long – but the wavelength of the signal inside the coax, which is shorter than the wavelength in free space. As this was a generic cable he had no idea of the dielectric that separates the core from the shield, so the ‘velocity factor’ could be anything depending on the exact composition.

To determine the speed of the signal in the cable, his approach omits the more expensive equipment. A length of coax acts as a stub – any energy that is sent into the cable reaches the far end of the transmission line and is then reflected back to the source. When the cable is 1/4th of the wavelength long, the reflected signal arrives back at the start of the signal 180 degrees out of phase – in a perfect world it would completely null out the input signal. Continue reading “Measuring HF Signal Speeds In A DIY Coaxial Collinear Antenna” →

Snitch On Your AC Devices With Stolen Power

December 6, 2017 by 14 Comments

Low power devices are always intriguing, as they open up possibilities for applications with the need to operate remotely, or for very long periods without attention. There are all manner of techniques for powering such devices, too, such as using solar panels, super capacitors, or other fancy devices. The Micro Power Snitch is one such device, which can report wirelessly on your AC-powered appliances.

The device is built around a tiny ARM microcontroller and an RFM69 radio module. The entire circuit is run by leeching power from an AC current transformer, wrapped around one of the power lines of an AC appliance. When an appliance draws over the minimum threshold current (500W on 230VAC, 250W on 115VAC), the device sends a packet out, which can be received and logged at the other end.

The best part of this project, however, is the writeup. The project is split into an 8-part series, breaking down the minutiae of the concepts at work to make this possible. It’s a great primer if you’re interested in designing low-power devices.

We’ve seen some of [jcw]’s power research before – such as this guide to the effects of code on power consumption.

[Thanks to Ronald for the tip!]