Thinking Inside The (Cardboard) Box With Nintendo Labo Hacks

Cardboard is one of the easiest ways to build something physical, far easier than the 3D printing and laser cutting we usually write about here. So when Nintendo released their Labo line of cardboard accessories, it doesn’t take a genius to predict the official product would be followed by a ton of user creations. Nintendo were smart enough to provide not only an internet forum for this creativity to gather, they also hold contests to highlight some of the best works.

The most impressive projects in the winner’s circle combined the one-of-a-kind cardboard creations with custom software written using Toy-Con Garage, the visual software development environment built into the Nintendo Switch console. Access to the garage is granted after a user runs through Nintendo Labo’s “Discover” activities, which walk the user behind the scenes of how their purchased Labo accessories work. This learning and discovery process thus also serves as an introductory programming tutorial, teaching its user how to create software to light up their custom cardboard creations.

It’s pretty cool that Nintendo opened up a bit of the mechanism behind Labo activities for users to create their own, but this is only a tiny subset of Nintendo Switch functionality. We have different hacks for different folks. Some of us enjoy reverse engineering details of how those little Joy-Cons work. Others hack up something to avoid a game puzzle that’s more frustrating than fun. And then there are those who are not satisfied until they have broken completely outside the sandbox.

[via Engadget]

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Mario Candy Machine Gamifies Halloween

Picture it: Halloween, 2018. You want to go to a party or take the kids out trick-or-treating, but remember what happened last year when you weren’t there to answer the door? A pack of wild children blew their allowances on 48 rolls of the cheapest toilet paper ever printed, and it took you four full hours to get all the sodden, dew-laden wads out of your rose bushes.

Halloween is a time to fear things like hobgoblins and the possibility of The Purge becoming a thing, not sugar-fueled children who are upset that you left out a bowl of Sixlets, wax lips, and alt-flavored Tootsie Rolls. So how do you take back the night? Do what [Randall Hendrix] did: build a Super Mario-themed candy-dispensing machine.

No customer, not one tiny [Thanos] or [Tony Stark] will be able to resist the giant, blinking, green start button. Pushing it cues the music and the spinning drum, which tumbles the candy around like a clothes dryer. Gravity and chance will drop one or three pieces onto a conveyor belt that runs under Mario’s feet, but it’s up to you to press the jump button at the right time.  Otherwise, he knocks your prize back into the barrel.

There’s no micro here, just woodworking, relays, motors, a sound FX board, and the amp from an old pair of PC speakers. Mario’s candy-securing jump was originally pneumatic, but now it’s powered by a 240:1 gear motor that lifts him up with a cam. Grab a fun size Snickers and slap that break button to see this marvelous machine in action.

Concerned that they’ll play until the candy is gone? Add a sinister element like the Candy-or-Death machine we saw a few years ago.

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Energy Harvesting Design Doesn’t Need Sleep

Every scrap of power is precious when it comes to power harvesting, and working with such designs usually means getting cozy with a microcontroller’s low-power tricks and sleep modes. But in the case of the Ultra Low Power Energy Harvester design by [bobricius], the attached microcontroller doesn’t need to worry about managing power at all — as long as it can finish its job fast enough.

The idea is to use solar energy to fill a capacitor, then turn on the microcontroller and let it run normally until the power runs out. As a result, a microcontroller may only have a runtime in the range of dozens of microseconds, but that’s just fine if it’s enough time to, for example, read a sensor and transmit a packet. In early tests, [bobricius] was able to reliably transmit a 16-bit value wirelessly every 30 minutes using a small array of photodiodes as the power supply. That’s the other interesting thing; [bobricius] uses an array of BPW34 photodiodes to gather solar power. The datasheet describes them as silicon photodiodes, but they can be effectively used as tiny plastic-enclosed solar cells. They are readily available and can be arranged in a variety of configurations, while also being fairly durable.

Charging a capacitor then running a load for a short amount of time is one of the simplest ways to manage solar energy, and it requires no unusual components or fancy charge controllers. As long as the load doesn’t mind a short runtime, it can be an effective way to turn even indoor light into a figuratively free power source.

Using Pad Printers To Add Color To Artistic PCBs

I’ve done a few experiments in adding color to printed circuit boards. These experiments used a process known as pad printing, and so far all indications are that pad printing is a viable process for truly multicolor artistic PCBs. For this year’s DEF CON, I’m stepping things up and taking them to their logical conclusion. I’m making true multicolor PCBs with orange and blue ink. This is, I believe, the first time this has ever been done with printed circuit board art, and it is certainly the first time it has ever been documented.

You may be wondering why I need more color on my boards. It’s that time of year again where PCB artisans all around the world are gearing up for badgecon DEF CON. For the last few years, independent badge makers have come together to form a demoscene of hardware creation. This year, add-ons for badges are a thing, and everyone is getting in on the game. Tindie is filled with amazing electronic badges and add-ons that will be found at this year’s DEF CON. There are badges featuring the Cromulon from Rick and Morty, baby Benders from Futurama, pikachus, and glowing tacos.

This is all about badge art, but when it comes to rendering an image in fiberglass and soldermask, everyone is working with a limited palette. Yes, you can get pink and orange soldermask, but I can’t find a place that will do it inexpensively. For any PCB, your choice of colors are only green, red, yellow, blue, purple, black, or white. No, you can’t mix them.

But I want both orange and blue, on the same board, cheaply and easily — here’s how I did it.

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Hackers On Planet Earth, Here We Come!

This weekend is HOPE XII. The Hackers on Planet Earth conference is a biennial event held in New York City.

Dating all the way back to 1994, HOPE is an excellent collection of people and ideas. I was lucky enough to attend two years ago (my first time) and had a fantastic time meeting Cory Doctorow after his rousing talk about DMCA 1201, I got to hear Richard Stallman discuss why all software must be free, the talent show was off the hook, and there were fun people to hang out with at every turn.

The Hackaday Crew is making the pilgrammage to this event and you still can too! Tickets are available at the door. Come find us at a table in the vendor area — we’d love to see some hardware projects so bring those along! If you can’t make it to the event, you can still help guide our reporting. Check out the schedule for the weekend and help recommend what talks we should be at, just leave suggestions in the comments below.

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Expanding The K40 Laser Cutter With Aluminum Extrusion

The K40 laser cutter is an excellent option if you need to laze some plywood or acrylic. It’s ubiquitous, it’s cheap, and there’s a vast community out there that will help you support any issue you could have. Unfortunately, the K40 laser cutter is lacking. It has a small bed, and it doesn’t have the latest technology like ‘switches’ that turn off the laser when you open the door.

[frederik] recently upgraded his K40 to something great. He’s calling it the Layzor, and it has a huge 600×400 mm bed area, a feed-through slot for even wider workpieces, and fancy technology [frederik] is calling an ‘E-stop’. Sounds expensive, doesn’t it?

The build began by scavenging the K40 laser cutter for the electronics and laser tube, then building a new frame out of aluminum extrusion. A few parts had to be custom made, including a few stepper motor mounts and something to hold the laser tube. All of this was tied up in a box with acrylic panels, and went together as easily as any other CNC machine.

The finished project is great. It’s a relatively powerful laser cutter capable of most hobby work, and it was cheap. The total cost for this build was under €500. That’s not including the scavenged K40, but that’s still an amazing price for a very capable laser cutter.

Delta Clipper: A 1990s Reusable Single-Stage To Orbit Spaceship Prototype

With all the talk of SpaceX and Blue Origin sending rockets to orbit and vertically landing part or all of them back on Earth for reuse you’d think that they were the first to try it. Nothing can be further from the truth. Back in the 1990s, a small team backed by McDonnell Douglas and the US government vertically launched and landed versions of a rocket called the Delta Clipper. It didn’t go to orbit but it did perform some extraordinary feats.

Origin Of The Delta Clipper

DC-XAThe Delta Clipper was an unmanned demonstrator launch vehicle flown from 1993 to 1996 for testing vertical takeoff and landing (VTOL) single-stage to orbit (SSTO) technology. For anyone who watched SpaceX testing VTOL with its Grasshopper vehicle in 2012/13, the Delta Clipper’s maneuvers would look very familiar.

Initially, it was funded by the Strategic Defence Initiative Organization (SDIO). Many may remember SDI as “Star Wars”, the proposed defence system against ballistic missiles which had political traction during the 1980s up to the end of the Cold War.

Ultimately, the SDIO wanted a suborbital recoverable rocket capable of carrying a 3,000 lb payload to an altitude of 284 miles (457 km), which is around the altitude of the International Space Station. It also had to return with a soft landing to a precise location and be able to fly again in three to seven days. Part of the goal was to have a means of rapidly replacing military satellites should there be a national emergency.

The plan was to start with an “X” subscale vehicle which would demonstrate vertical takeoff and landing and do so again in three to seven days. A “Y” orbital prototype would follow that. In August 1991, McDonnell-Douglas won the contract for the “X” version and the possible future “Y” one. The following is the story of that vehicle and its amazing feats.

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