CNC Mill Repairs IPhone 7

January 20, 2019 by 39 Comments

Modern smartphones are highly integrated devices, bringing immense computing power into the palm of one’s hand. This portable computing power and connectivity has both changed society in innumerable ways, and also tends to lead to said powerful computers ending up dropped on the ground or into toilets. Repairs are often limited to screen replacement or exchanging broken modules, but it’s possible to go much further.

The phone is an iPhone 7, which a service center reported had issues with the CPU, and the only fix was a full mainboard replacement. [The Kardi Lab] weren’t fussed, however, and got to work. The mainboard is installed in a CNC fixture, and the A10 CPU is delicately milled away, layer by layer. A scalpel and hot air gun are then used for some further cleanup of the solder pads. Some conductivity testing to various pads is then carried out, for reasons that aren’t entirely clear.

At this point, a spare A10 CPU is sourced, and a stencil is used to apply solder paste or balls – it is not immediately obvious which. The new chip is then reflowed on to the mainboard, and the phone reassembled. The device is then powered on and shown to be functional.

It’s an impressive repair, and shows that modern electronics isn’t so impossible to fix – as long as you have the right tools to hand. The smart thing is, by using the CNC machine with a pre-baked program, it greatly reduces the labor required in the removal stage, making the repair much more cost-effective. The team are particularly helpful, linking to the tools used to pull off the repair in the video description. We’ve seen similar hacks, too – such as upgrading an iPhone’s memory.  Video after the break.

[Thanks to Nikolai for the tip!]

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Professional Results From Cheap Air Compressors

November 30, 2018 by 21 Comments

The portable air compressors sold at big box hardware stores like Lowe’s and Home Depot are perfectly suited for the jobs they’re advertised for: namely throwing some nails into the wall or filling tires. But if you try to respray your car with that $50 Black Friday pancake air compressor, you’re going to have a bad day. The relatively small amount of air they hold is almost guaranteed to be contaminated with oil and moisture, making it unsuitable for painting or even just blowing the dust out of electronics.

But all is not lost. [Stephen Saville] has done an excellent job documenting his work to turn these low cost homeowner-grade air compressors into something suitable for spraying auto body panels. But even if you aren’t looking to put a sick pearlescent finish on the family minivan, these tips are worth checking out. From increasing the usable volume of air in the system to separating out contaminants, these modifications can unlock a whole new world of pneumatic projects.

The big one (literally and figuratively) is the swirl tube [Stephen] builds out of an old CO2 cylinder. The idea is that this will centrifugally clean the air, not unlike a cyclonic dust separator. As the air enters the top of the cylinder and spins around, contact with the cold metal will cause any moisture to condense out and collect down at the bottom. Oil and other particles in the air should also get spun out, leaving a central column of cleaner air. The collected water and contaminants at the bottom can be occasionally purged out by way of the cylinder’s original valve.

With a source of clean and dry air sorted, [Stephen] next wanted a way to get it around his shop. Using scrap metal pipes he puts together a system that not only gives him air where he needs it, but also increases the volume of compressed air he has available. By using large smooth metal pipes rather than something like flexible rubber hose, the plumbing puts very little resistance on air flow. The pipes therefore can be considered something of an extension of the compressor’s primary tank.

In the video after the break, [Stephen] shows off his new air system by laying down a very nice looking coat of paint on a car hood, but he also goes through the whole build process if you want to see the nuts and bolts of his system. He gives some great tips on welding and working with dissimilar metals which are worth the price of admission alone.

Outfitting the workshop with an integrated compressed air system sounds like the perfect second project to tackle once you’ve got the built-in dust collection system up and running.

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Air Bubble Characters Float Along This Unique Scrolling Display

November 30, 2018 by 16 Comments

We’ve seen a lot of unique large-format scrolling message boards on these pages, but most of them use some sort of established technology – LEDs, electromechanical flip-dots, and the like – in new and unusual ways. We’re pretty sure this air-bubble dot matrix display is a first, though.

While it may not be destined for the front of a bus or a train station arrivals and departures board, [jellmeister]’s bubble display shows some pretty creative thinking. It started with a scrap of multiwall polycarbonate roofing – Corotherm is the brand name – of the type to glaze greenhouses and other structures. The parallel tubes are perfect for the display, although individual tubes could certainly be substituted. A plastic end cap was fabricated; air nozzles in each channel were plumbed to an air supply through solenoid valves. An Arduino with a couple of motor driver hats allows pulses of air into each channel to create reasonably legible characters that float up the tube. The video below shows it in use at a Maker Faire, where visitors could bubble up their own messages.

It took some tweaking to get it looking as good as it does, but there’s plenty of room for improvement. We wonder whether colored liquid might help, or perhaps adding a Neopixel or even a laser to each channel to add some contrast. Maybe something to cloud the water slightly would help; increasing the surface tension with a salt solution might make the bubbles more distinct. We doubt it’ll ever have the contrast ratio of a flip-dot display, but it certainly has a charm all its own.

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Foam Airboat Is Cheap RC Fun

November 15, 2018 by 7 Comments

Archer fans and residents of Louisiana will already be familiar with the concept of the airboat. Put a powerful engine running an aircraft prop on a flat-bottomed hull, and you’ve got an excellent way to traverse the marshes of the American South. While a fully-fledged airboat might run you the best part of $100,000, this no-frills radio-controlled version is great fun at a much lower price.

The hull is built on a sheet of foam, which is cheap, readily available, and suitably buoyant for the task. It’s then kitted out with a brushless motor to run the prop and a servo to control the rudder. Lace it up with a radio receiver and speed controller and you’re good to go.

The build could readily be completed in well under a couple of hours, and is a great one to tackle with kids due to its mechanical simplicity. There’s room for extra creativity too – you can always substitute a watermelon if you’re feeling peckish. Video after the break. Continue reading “Foam Airboat Is Cheap RC Fun” →

3D Printering: Blender Tips For Printable Objects

November 14, 2018 by 20 Comments

3D models drawn in Blender work great in a computer animated virtual world but don’t always when brought into a slicer for 3D printing. Slicers require something which makes sense in the real world. And the real world is far less forgiving, as I’ve found out with my own projects which use 3D printed parts.

Our [Brian Benchoff] already talked about making parts in Blender with his two-part series (here and here) so consider this the next step. These are the techniques I’ve come up with for preparing parts for 3D printing before handing them off to a slicer program. Note that the same may apply to other mesh-type modeling programs too, but as Blender is the only one I’ve used, please share your experiences with other programs in the comments below.

I’ll be using the latest version of Blender at this time, version 2.79b. My printer is the Crealty CR-10 and my slicer is Cura 3.1.0. Some of these steps may vary depending on your slicer or if you’re using a printing service. For example, Shapeways has instructions for people creating STLs from Blender for uploading to them.

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DMCA Review: Big Win For Right To Repair, Zero For Right To Tinker

October 26, 2018 by 35 Comments

This year’s Digital Millennium Copyright Act (DMCA) triennial review (PDF, legalese) contained some great news. Particularly, breaking encryption in a product in order to repair it has been deemed legal, and a previous exemption for reverse engineering 3D printer firmware to use the filament of your choice has been broadened. The infosec community got some clarification on penetration testing, and video game librarians and archivists came away with a big win on server software for online games.

Moreover, the process to renew a previous exemption has been streamlined — one used to be required to reapply from scratch every three years and now an exemption will stand unless circumstances have changed significantly. These changes, along with recent rulings by the Supreme Court are signs that some of the worst excesses of the DMCA’s anti-circumvention clause are being walked back, twenty years after being enacted. We have to applaud these developments.

However, the new right to repair clause seems to be restricted to restoring the device in question to its original specifications; if you’d like to hack a new feature into something that you own, you’re still out of luck. And while this review was generally favorable of opening up technology to enable fair use, they didn’t approve Bunnie Huang’s petition to allow decryption of the encryption method used over HDMI cables, so building your own HDMI devices that display encrypted streams is still out. And the changes to the 3D printer filament exemption is a reminder of the patchwork nature of this whole affair: it still only applies to 3D printer filament and not other devices that attempt to enforce the use of proprietary feedstock. Wait, what?

Finally, the Library of Congress only has authority to decide which acts of reverse engineering constitute defeating anti-circumvention measures. This review does not address the tools and information necessary to do so. “Manufacture and provision of — or trafficking in — products and services designed for the purposes of circumvention…” are covered elsewhere in the code. So while you are now allowed decrypt your John Deere software to fix your tractor, it’s not yet clear that designing and selling an ECU-unlocking tool, or even e-mailing someone the decryption key, is legal.

Could we hope for more? Sure! But making laws in a country as large as the US is a balancing act among many different interests, and the Library of Congress’s ruling is laudably clear about how they reached their decisions. The ruling itself is worth a read if you want to dive in, but be prepared to be overwhelmed in apparent minutiae. Or save yourself a little time and read on — we’ve got the highlights from a hacker’s perspective.

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Paper Airplane Database Has The Wright Stuff

October 25, 2018 by 27 Comments

We’ve always had a fascination with things that fly. Sure, drones are the latest incarnation of that, but there have been RC planes, kites, and all sorts of flying toys and gizmos even before manned flight was possible. Maybe the first model flying machine you had was a paper airplane. There’s some debate, but it appears the Chinese and Japanese made paper airplanes 2,000 years ago. Now there’s a database of paper airplane designs, some familiar and some very cool-looking ones we just might have to try.

If you folded the usual planes in school, you’ll find those here. But you’ll also find exotic designs like the Sea Glider and the UFO. The database lets you select from planes that work better for distance, flight time, acrobatics, or decoration. You can also select the construction difficulty and if you need to make cuts in the paper or not. There are 40 designs in all at the moment. There are step-by-step instructions, printable folding instructions, and even YouTube videos showing how to build the planes.

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