3D Printed Axial Compressor Is On A Mission To Inflate Balloons

January 29, 2024 by Donald Papp 5 Comments

[Let’s Print] has been fascinated with creating a 3D printed axial compressor that can do meaningful work, and his latest iteration mixes FDM and SLA printed parts to successfully inflate (and pop) a latex glove, so that’s progress!

Originally, the unit couldn’t manage even that until he modified the number and type of fan blades on the compressor stages. There were other design challenges as well. For example, one regular issue was a coupling between the motor and the rest of the unit breaking repeatedly. At the speeds the compressor runs at, weak points tend to surface fairly quickly. That’s not stopping [Let’s Print], however. He plans to explore other compressor designs in his quest for an effective unit.

Attaching motor shafts to 3D printed devices can be tricky, and in the past we’ve seen a clever solution that is worth keeping in mind: half of a spider coupling (or jaw coupling) can be an economical and effective way to attach 3D printed things to a shaft.

While blowing up a regular party balloon is still asking too much of [Let’s Print]’s compressor as it stands, it certainly inflates (and pops) a latex glove like nobody’s business.

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A Vintage Monitor Lives Again With A New Heart

January 29, 2024 by Jenny List 25 Comments

Aside from keeping decades-old consumer-grade computing hardware working, a major problem for many retrocomputing enthusiasts lies in doing the same for vintage monitors. Whether your screen is a domestic TV or a dedicated monitor, the heat and voltage stress of driving a CRT made these devices significantly less reliable than many of their modern-day counterparts. [Adrian’s Digital Basement] has a worn-out and broken Commodore 1701 monitor, which he’s brought back to life with a modern circuit board and a CRT transplant.

Following on from a previous project, he’s using a replacement board sold as a repair option for CRT TVs on AliExpress. The Commodore monitor has its board on a metal chassis which takes the replacement with a bit of modification. He doesn’t say where the new CRT came from, but we’re guessing it was a late model TV as CRTs made over the last few decades are more interchangeable than might be expected. There’s a moment of mild dodginess as he makes a voltage doubler to run the 220 V board from 120 V with a pair of large electrolytic capacitors hot glued in place, but otherwise it’s a success.

At the end of it all after some testing and set-up he has a Commodore monitor with a new heart and multi-standard support. Is it really a Commodore monitor though, or should it have been repaired? It’s a difficult one to answer, but we’d suggest that CRT monitor repair is less easy today than it used to be because many of the parts are now difficult to find. If it saves at least some of the original from the dumpster it’s better than doing nothing. We wonder how long these upgrades will remain possible as even with Chinese plants making these boards and a handful of CRT TVs still appearing on AliBaba it’s clear that CRTs are at the very end of their life.

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Tech In Plain Sight: Escalators

January 29, 2024 by Al Williams 36 Comments

If you are designing a building and need to move many people up or down, you probably will at least consider an escalator. In fact, if you visit most large airports these days, they even use a similar system to move people without changing their altitude. We aren’t sure why the name “slidewalk” never caught on, but they have a similar mechanism to an escalator. Like most things, we don’t think much about them until they don’t work. But they’ve been around a long time and are great examples of simple technology we use so often that it has become invisible.

Of course, there’s always the elevator. However, the elevator can only service one floor at a time, and everyone else has to wait. Plus, a broken elevator is useless, while a broken escalator is — for most failures — just stairs.

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Need A Serial Data Plotter? Better Write Your Own

January 29, 2024 by Dave Rowntree 12 Comments

When you’re working with a development team, especially in a supporting capacity, you can often find yourself having to invent tools and support systems that are fairly involved, but don’t add to the system’s functionality. Still, without them, it’d be a dead duck. [Aidan Chandra] was clearly in a similar situation, working with a bunch of postgrads at Stanford, on an exoskeleton project, and needed an accurate data plotter to watch measurements in real-time.

This particular problem has been solved many times over, but [Aidan] laments that many solutions available seem to be too complex, hard to extend, or just have broken dependencies. This happens a lot, and it simply leads to yet another project to get going, before you can do the real work it supports. Based on Python and PyQT5, serial-plotter is a new beginning, with an emphasis on correct data acquisition and real-time data visualization with a little processing thrown in. Think, acquire data, show the raw values as well as the mean value, and RMS noise all on the same windows side-by-side, all of which is easily tweakable with a bit of programming using Numpy and Matplotlib.

One particularly important point to highlight is that of the handling of time-stamping. [Aidan] needed to ensure samples were logged together with a local MCU timestamp so that when displayed and possibly later post-processed, it was possible to accurately determine when a particular value or event occurred. With the amount of buffering, data loss and multiple-thread shenanigans, it is easy to forget that the data might get to the application in a non-deterministic way, and just relying on local CPU time is not so useful.

If you need to visualize data transported over the serial port, we have seen many projects to help. Like the highly configurable Serial Studio, for one. If your needs are a bit more complex, especially with multiple data transport methods, then a Supercon 2022 talk by [Alex Whittemore] might be a jolly good place to start.

3D Printering: Speed Is So Hot Right Now

January 29, 2024 by Donald Papp 34 Comments

Speed in 3D printing hasn’t been super important to everyone. Certainly, users value speed. But some value quality even more highly, and if gaining quality means giving up speed, then so be it. That’s more or less how things stood for a while, but all things change.

The landscape of filament-based 3D printing over the past year or so has made one thing clear: the market’s gotten a taste of speed, and what was once the domain of enthusiasts installing and configuring custom firmware is now a baseline people will increasingly expect. After all, who doesn’t want faster prints if one doesn’t have to sacrifice quality in the process?

Speed vs. Quality: No Longer a Tradeoff

Historically, any meaningful increase in printing speed risked compromising quality. Increasing print speed can introduce artifacts like ringing or ghosting, as well as other issues. Printing faster can also highlight mechanical limitations or shortcomings that may not have been a problem at lower speeds. These issues can’t all be resolved by tightening some screws or following a calibration process.

The usual way to get into higher speed printing has been to install something like Klipper, and put the necessary work into configuring and calibrating for best results. Not everyone who prints wishes to go this route. In 3D printing there are always those more interested in the end result than in pushing the limits of the machine itself. For those folks, the benefits of speedy printing have generally come at too high a cost.

That’s no longer the case. One can now buy a printer that effectively self-calibrates, offers noticeably increased printing speeds over any earlier style machines, and does it at a reasonable price.

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Roman Dodecahedrons: A Mystifying Archaeological Find

January 29, 2024 by Maya Posch 122 Comments

Much about archaeology can be described as trying to figure out the context in which objects and constructions should be interpreted. A good example of this are the metal dodecahedrons (twelve-sided shape) which have been found during archaeological excavations at former Roman sites. Since 1739 over 115 of them have been recorded, most recently a fully intact copper specimen found near the Lincolnshire village of Norton Disney during the Summer of 2023 by a local group of archaeologists.

Two ancient Roman bronze dodecahedrons and an icosahedron (3rd c. AD) in the Rheinisches Landesmuseum in Bonn, Germany. (Credit: Kleon3, Wikimedia)

As the Norton Disney History and Archaeology Group notes on their page, this is the 33rd example of one of these items found in what was once Roman Britain, lending credence to the idea that such dodecahedrons originated within the Gallo-Roman culture.

As for the objects themselves, the ones so far found were dated to between the 2nd and 4th century CE, are all made out of some kind of metal alloy (e.g. bronze), are usually a dodecahedron but sometimes different (e.g. an icosahedron with 20 faces), yet all are hollow and usually with a single large hole in each face. The dodecahedron found at Norton Disney was analyzed to consist out of 75% copper, 7% tin and 18% lead, with a width of 8.6 cm and weighing in at 254 grams.

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Flux, From Scratch

January 29, 2024 by Jenny List 52 Comments

Soldering flux is (or at least, should be) one of the ubiquitous features of any electronics bench. It serves the purpose of excluding oxygen from a solder joint as it solidifies, and in most cases its base is derived from pine rosin. Most of us just buy flux, but [pileofstuff] is having a go at making his own.

He starts with a block of rosin and a couple of different solvents. Isopropanol we’re happy with, but perhaps using methanol for something to be vaporized within breathing distance isn’t something we’d do. At about 25% rosin to solvent ratio the result is a yellow liquid flux, which he tests against some commercial fluxes. The result is a reasonable liquid flux, something which perhaps shouldn’t be too much of a surprise, and is a handy piece of information to store away should we ever be MacGuyver-like stuck in a pine forest with a need to save the day with electronics.

It would be interesting to try the same technique but with a solvent selected to soften the rosin for a paste flux, and perhaps any chemists among our readership could enlighten us about just what rosin is beside the heavy fractions left after extracting the volatiles from pine resin.

In the past we’ve taken a close look at how solder really works.

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