Building A Portable Solar Powered Spot Welder: Charging Supercapacitors

February 28, 2018 by 48 Comments

Before Lunar New Year, I had ordered two 3000 F, 2.7 V supercapacitors from China for about $4 each. I don’t actually remember why, but they arrived (unexpectedly) just before the holiday.

Supercapacitors (often called ultracapacitors) fill a niche somewhere between rechargeable lithium cells and ordinary capacitors. Ordinary capacitors have a low energy density, but a high power density: they can store and release energy very quickly. Lithium cells store a lot of energy, but charge and discharge at a comparatively low rate. By weight, supercapacitors store on the order of ten times less energy than lithium cells, and can deliver something like ten times lower power than capacitors.

Overall they’re an odd technology. Despite enthusiastic news coverage, they are a poor replacement for batteries or capacitors, but their long lifespan and moderate energy and power density make them suitable for some neat applications in their own right. Notably, they’re used in energy harvesting, regenerative braking, to extend the life of or replace automotive lead-acid batteries, and to retain data in some types of memory. You’re not likely to power your laptop with supercapacitors.

Anyway, I had a week-long holiday, and two large capacitors of dubious origin. Sometimes we live in the best of all possible worlds. Continue reading “Building A Portable Solar Powered Spot Welder: Charging Supercapacitors” →

Teardown Of An UWB Location Beacon

February 28, 2018 by 10 Comments

Outdoor navigation is a problem that can be considered solved for decades or maybe even centuries, depending on the levels of accuracy, speed and accessibility required. Indoor navigation and location, on the other hand, is a relatively new field and we are still figuring it out. Currently there are at least four competing technologies pushed by different manufacturers. One is ultra wide band radio and [Marco van Nieuwenhoven] shows us what a beacon using this technology is made of.

In his thorough tear down of an Estimote location beacon, he comes up with a complete parts list and schematics for each of the four PCB layers. The beacons are controlled by a Cortex M4 and feature Bluetooth radio in addition to the UWB part. They also come with a three-axis accelerometer, temperature, ambient light and pressure sensors and NFC capability. These boards combine a lot of functionality in a compact package and [Marco]’s stated intent is to create an open source firmware for them.

Hacking proprietary hardware, especially when doing so in public may get you in legal trouble, but in this case [Marco] has contacted the manufacturer, and the relationship seems to be friendly so far. Let’s hope it stays that way; these things look like a promising platform and may become a lower cost alternative to the evaluation kit running the same UWB radio we featured earlier. Alternatively you could ditch the UWB and use WiFi for indoor location.

Cook Up Your Own High-Temperature Superconductors

February 28, 2018 by 16 Comments

It looks more like a charcoal briquette than anything, but the black brittle thing at the bottom of [Ben Krasnow]’s crucible is actually a superconducting ceramic that can levitate magnets when it’s sitting in liquid nitrogen. And with [Ben]’s help, you can make some too.

Superconductors that can work at the relatively high temperature of liquid nitrogen instead of ultracold liquid helium are pretty easy to come by commercially, so if you’re looking to just float a few magnets, it would be a lot easier to just hit eBay. But getting there is half the fun, and from the look of the energetic reaction in the video below, [Ben] had some fun with this. The superconductor in question here is a mix of yttrium, barium, and copper oxide that goes by the merciful acronym YBCO.

The easy way to make YBCO involves multiple rounds of pulverizing yttrium oxide, barium chloride carbonate, and copper oxide together and heating them in a furnace. That works, sort of, but [Ben] wanted more, so he performed a pyrophoric reaction instead. By boiling down an aqueous solution of the three components, a thick sludge results that eventually self-ignites in a spectacular way. The YBCO residue is cooked in a kiln with oxygen blowing over it, and the resulting puck has all the magical properties of superconductors. There’s a lot of detail in the video, and the experiments [Ben] does with his YBCO are pretty fascinating too.

Things are always interesting in [Ben Krasnow]’s life, and there seem to be few areas he’s not interested in. Of course we’ve seen his DIY CAT scanner, his ruby laser, and recently, his homemade photochromic glass.

Continue reading “Cook Up Your Own High-Temperature Superconductors” →

PipeCam: Shallow-Water Exploration With Raspberry Pi

February 27, 2018 by 14 Comments

In what began as a personal challenge he issued to himself, [Fred] is in the process of building an underwater camera that’s capable of long-term photography in shallow waters. He’d like it to last about five hours on a charge while taking a photo every five minutes. Ideally, it will be as cheap as possible and constructed from readily available parts. Solving the cheap/available equation would theoretically make the camera easily to replicate, which is the third major requirement.

[Fred] has recently made great strides, both in the circuitry and the capsule design. The latest version uses a Raspberry Pi 3 with a V2 camera module and runs on a 12 V, 2.4 Ah rechargeable lead-acid battery. Everything is mounted on a piece of hardboard that slides into a 110mm piece of PVC. At one end, the camera looks out through a 10mm  acrylic lens fixed into a heavy-duty PVC fitting, and a DS1307 RTC provides a handy clock for shooting time lapses. With a friend’s help, he pressure-tested the housing and found that it can withstand 4 bar without leaking. He is still doing dry tests and trying hard to resist the urge to throw it in the water.

PipeCam is a work in progress, and [Fred] has many ideas for improvements. He’d like to add an Arduino to govern the battery use and provide its vital signs back to the Pi, and add an LDR to decide whether there’s enough light to warrant turning the Pi on to take pictures.

PVC is great for custom capsule building. But if you want to get started with underwater photography a little faster and want to build something instead of just buying a GoPro, try sealing your camera in something that’s already watertight.

Software Development In… Bash

February 27, 2018 by 43 Comments

Truly good ideas tend to apply in all situations. The phrase is “never run with scissors”, not “don’t run with scissors unless you are just going into the next room.” Software development methodology is a good idea and most of us have our choice of tools. But what if you are developing a significant amount of bash or similar script? Should you just wing it because bash isn’t a “real” programming language? [Oscar] says no, and if you are writing more than two or three lines of script, we agree.

We’ve made the argument before (and many of you have disagreed) that bash is a programming language. Maybe not the greatest and certainly not the sexiest, but bash is near ubiquitous on certain kinds of systems and for many tasks is pretty productive. [Oscar] shows how he uses a source code formatter, a linter, and a unit test framework to bring bash scripting in line with modern software development. We are pretty sure he uses source control, too, but that seems so elementary that it doesn’t come up outside of a link to his repository in GitHub.

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Lamp’s Ghostly Glow Benefits From Happy Mistake

February 27, 2018 by 8 Comments

[cyborgworkshop]’s youngest sister is a fan of a character in a popular video game (Thresh from League of Legends) who wields an iconic lantern with a mystical green glow. He resolved to make a replica of that lantern. Perhaps as a gift for the cherished family member? Certainly not! [cyborgworkshop]’s goal was the simple joy of having something “to lord over her.” Ah, ain’t siblings grand?

Why the glow powder turned pink in clear varnish is a bit of a mystery.

There were some interesting things learned in the process of making the ghostly green lamp. The first part of the build log is all about post-processing the lantern model, which was 3D printed at a chunky 0.48 mm layer height, but the rest is about getting the ghostly green glow to come out the way it did. [cyborgworkshop] used both glow in the dark paint and glow in the dark powder to really make the object pop, but the process involved some trial and error. Originally he mixed the glow powder into some clear varnish, and despite the mixture turning pink for some mysterious reason, a small sample spot appeared to turn out fine. However, after applying to the lantern and waiting, the varnish remained goopy and the glow powder settled out of the mixture. He ended up having to remove it as best he could and tried a heavy application of the glow paint instead. This ended up being a real blessing in disguise, because the combination resulted in a gritty stone-like texture that glowed brightly! As [cyborgworkshop] observes, sometimes mistakes end up being the highlight of a piece.

After more glow powder for highlighting, the finishing touches were a thin black wash to mute the powder’s whiteness, and a clear coat. The result looks great and a short video is embedded below. Oh, and if anyone has an idea why glow powder would turn pink when mixed into varnish, let us know in the comments!

Continue reading “Lamp’s Ghostly Glow Benefits From Happy Mistake” →

Definitive Dog Feeding With Arduino

February 27, 2018 by 3 Comments

Some dogs have no sense of self-preservation. Given the opportunity, they will eat until they’re sick. It’s up to us humans to both feed them and remember doing it so they aren’t accidentally overfed. In a busy household with young children, the tricky part is the remembering.

[Bryan]’s family feeds their dog Chloe once a day, in the mornings. She was a rescue who spent a few years scrounging for meals on the street, so some part of her is always interested in finding food, even if she just ate. Each morning, the flurry of activity throughout the house is compounded by Chloe’s repeated requests for food, so [Bryan] got his kids involved and built a simple circuit that lets everyone know—at a glance—whether Chloe was fed.

Chloe’s kibble is kept in a touch-top wastebasket that flips open at the press of a button. [Bryan]’s dog-fed detector uses a reed switch and an Arduino clone to detect when the lid is opened. When the reed switch goes, low, the Arduino lights up an LED. The light stays on for two hours and then shuts off automatically to get ready for the next day. You don’t have to beg for a demo video, because it’s waiting for you after the break.

Since Chloe devours a bowl of food in about two minutes flat, maybe the next project for [Bryan]’s family could teach her to slow down a bit.

Continue reading “Definitive Dog Feeding With Arduino” →