Resilient AI Drone Packs It All In Under 250 Grams

March 15, 2021 by Tom Nardi 14 Comments

When it was first announced that limits would be placed on recreational RC aircraft heavier than 250 grams, many assumed the new rules meant an end to home built quadcopters. But manufacturers rose to the challenge, and started developing incredibly small and lightweight versions of their hardware. Today, building and flying ultra-lightweight quadcopters with first person view (FPV) cameras has become a dedicated hobby onto itself.

But as impressive as those featherweight flyers might be, the CogniFly Project is really pushing what we thought was possible in this weight class. Designed as a platform for experimenting with artificially intelligent drones, this open source quadcopter is packing a Raspberry Pi Zero and Google’s AIY Vision Kit so it can perform computationally complex tasks such as image recognition while airborne. In case any of those experiments take an unexpected turn, it’s also been enclosed in a unique flexible frame that makes it exceptionally resilient to crash damage. As you can see in the video after the break, even after flying directly into a wall, the CogniFly can continue on its way as if nothing ever happened.

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Orphaned Gimbal Gets Second Chance To Fly

February 3, 2021 by Tom Nardi 1 Comment

A reality of flying RC aircraft is that at some point, one of your birds is going to fall in the line of duty. It could get lost in the clouds never to be seen again, or perhaps it will become suddenly reacquainted with terra firma. Whatever the reason, your overall enjoyment of the hobby depends greatly on how well you can adapt to the occasional loss.

Based on what we’ve seen so far, we’d say [Rural Flyer] has the right temperament for the job. After losing one of his quadcopters in an unfortunate FPV incident, he decided to repurpose the proprietary gimbal it left behind. If he still had the drone he could have slipped a logic analyzer in between its connection with the motorized camera to sniff out the communication protocol, but since that was no longer an option, he had to get a little creative.

Figuring out the power side of things was easy enough thanks to the silkscreen on the camera’s board, and a common 5 V battery eliminator circuit (BEC) connected to the drone’s 7.4 V battery pack got it online. A cobbled together adapter allowed him to mount it to one of his other quads, but unfortunately the angle wasn’t quite right.

[Rural Flyer] wanted the camera tilted down about 15 degrees, but since he didn’t know how to talk to it, he employed a clever brute force solution. After identifying the accelerometer board responsible for determining the camera’s position, he use a glob of hot glue to push the sensor off of the horizontal. Providing this physical offset to the sensor data caused the camera to automatically move itself to exactly where he wanted it.

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Hackaday Podcast 074: Stuttering Swashplate, Bending Mirrors, Chasing Curves, And Farewell To Segway

July 3, 2020 by Mike Szczys 5 Comments

Hackaday editors Elliot Williams and Mike Szczys recap a week of hacks. A telescope mirror that can change shape and a helicopter without a swashplate lead the charge for fascinating engineering. These are closely followed by a vibratory wind generator that has no blades to spin. The Open Source Hardware Association announced a new spec this week to remove “Master” and “Slave” terminology from SPI pin names. The Segway is no more. And a bit of bravery and rock solid soldering skills can resurrect that Macbook that has one dead GPU.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Three Tales Of Making It In Electronics Design And Manufacturing

March 11, 2020 by Mike Szczys 4 Comments

Having found success in different areas, it’s a pleasure to hear from Erika Earl, Paul Beech, and Spencer Owen during a panel discussion at the 2019 Hackaday Superconference. Led by Tindie’s Jasmine Brackett, the panel covers some of the background needed to develop a product and get it into the hands of your customers.

Erika’s origin story begins with an interest in electronics during her teenage years that led to work in recording studios. It seems nobody on staff there was interested in repairing anything. Every company needs a hacker to make sure everything continues to work and she decided to take on the role.

From there Erika found her way into the world of manufacturing and has never looked back. You may remember hearing some of her experiences in her 2016 Hackaday Supercon talk on turning your manufacturing mistakes in a learning experience. During this panel she recounts one particularly painful experience when over-torque on a six-layer PCB damaged traces and led to extensive manual rework; always include a torque-spec!

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Hackaday Celebrates 15 Years And Oh How The Hardware Has Changed

September 5, 2019 by Mike Szczys 56 Comments

Today marks exactly 15 years since Hackaday began featuring one Hack a Day, and we’ve haven’t missed a day since. Over 5,477 days we’ve published 34,057 articles, and the Hackaday community has logged 903,114 comments. It’s an amazing body of work from our writers and editors, a humbling level of involvement from our readers, and an absolutely incredible contribution to open hardware by the project creators who have shared details of their work and given us all something to talk about and to strive for.

What began as a blog is now a global virtual hackerspace. That first 105-word article has grown far beyond project features to include spectacular long-form original content. From our community of readers has grown Hackaday.io, launched in 2014 you’ll now find over 30,000 projects published by 350,000 members. The same year the Hackaday Prize was founded as a global engineering initiative seeking to promote open hardware, offering big prizes for big ideas (and the willingness to share them). Our virtual connections were also given the chance to come alive through the Hackaday Superconference, Hackaday Belgrade, numerous Hackaday Unconferences, and meetups all over the world.

All of this melts together into a huge support structure for anyone who wants to float an interesting idea with a proof of concept where “why” is the wrong question. Together we challenge the limits of what things are meant to do, and collectively we filter through the best ideas and hold them high as building blocks for the next iteration. The Hackaday community is the common link in the collective brain, a validation point for perpetuating great ideas of old, and cataloging the ones of new.

Perhaps the most impressive thing about the last 15 years of Hackaday is how much the technological landscape has changed. Hackaday is still around because all of us have actively changed along with it — always looking for that cutting edge where the clever misuse of something becomes the base for the next transformative change. So we thought we’d take a look back 15 years in tech. Let’s dig into a time when there were no modules for electronics, you couldn’t just whip up a plastic part in an afternoon, designing your own silicon was unheard of, and your parts distributor was the horde of broken electronics in your back room.

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Locating Targets With Charm Courtesy Of A Life Size Portal Turret

August 12, 2019 by Maya Posch 6 Comments

What better way to count down the last 7 weeks to a big hacker camp like SHA2017 than by embarking on a last-minute, frantic build? That was [Yvo]’s thought when he decided to make a life-sized version of the adorably lethal turrets from the Valve’s Portal video games. Since that build made it to the finish line back then with not all features added, he finished it up for the CCC camp 2019 event, including the ability to close, open, target and shoot Nerf darts.

Originally based on the miniature 2014 turret (covered on Hackaday as well), [Yvo] details this new project in a first and second work log, along with a detailed explanation of how it all goes together and works. While the 2017 version took a mere 50 days to put together, the whole project took about 300 hours of 3D printing. It also comes with four Nerf guns which use flywheels to launch the darts. The wheels are powered using quadcopter outrunner motors that spin at 25,000 RPM. The theoretical speed of a launched dart is over 100km/h, with 18 darts per gun and a fire rate of 2 darts per second.

The basic movement control for the system is handled by an Arduino Mega, while the talking and vision aspects are taken care of by a Raspberry Pi 3+, which ultimately also makes the decisions about how to move the system. As one can see in the video after the link, the system seems to work pretty well, with a negligible number of fatalities among company employees.

Though decidedly not a project for the inexperienced tinkerer, [Yvo] has made all of the design files available along with the software. We’re still dubious about the claims about the promised cake for completing one of these turrets, however.

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Designing A Drone To Fire From A Grenade Launcher

June 6, 2019 by Tom Nardi 56 Comments

You might think that tiny autonomous drones that can be fired out of a standard 40 mm grenade launcher for rapid deployment would be the kind of thing the military would love to get their hands on. Which is true, of course, and a number of companies are working on the idea for police and military applications. But [Glytch] thinks the technology could also be used for search and rescue operations, so he’s working on creating a version for us civilians.

During his presentation “3D Printing Canister-Launchable Drones for City-Scale Wardriving” at the 2019 CircleCityCon, [Glytch] gave an overview of his progress towards creating a small fixed-wing Unmanned Aerial Vehicle (UAV) that can be built even by those of us who don’t have the budgets of a three letter government agency. He’s not at the point where he can do a test launch just yet, but the design is coming along nicely, and we’re extremely interested in seeing where it goes from here.

The only way you’re fitting a winged aircraft into the bore of a 40 mm launcher is by folding it up, and so far, that’s where [Glytch] has directed most of his efforts. The wings of his UAV will use a rigid leading edge that folds flat until deployment. When in flight mode, ripstop nylon attached between the body of the drone and the leading edge will be pulled taught to form the actual wing surface; think of it sort of like a bat’s wing. A similar trick will be used for the two control surfaces at the rear of the craft.

Internally, the UAV is using all off-the-shelf components which [Glytch] hopes will keep it cheap enough that they could eventually be mass produced. As he explained in a recent YouTube video, the motor, speed controller, receiver, and flight controller, are all the sort of thing you’d expect to find in a small RC quadcopter. To make it easier to manage the UAV in the field, the batteries and payload will be housed in a detachable nose cone; allowing the user to rapidly configure the hardware for different missions.

Right now, [Glytch] says the biggest obstacle keeping his drone out of the air is finding a foldable propeller with the specific characteristics he requires. Unable to find anything commercially available, he’s currently looking into designing it himself and having it 3D printed on an SLA machine. He also needs to design a sabot to hold the drone as it travels through the barrel of the launcher. Incidentally, he’s currently testing his design with an Airsoft grenade launcher, as he doesn’t want to wade through the paperwork involved in getting the real deal.

[Glytch] is no stranger to the world of high-tech UAVs. The “Watch Dog” inspired hacking drone he created last year was a huge hit, and he’s recently been working on a HD video and telemetry link over WiFi with the Raspberry Pi Zero for his flying creations.

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