Vintage Aircraft Controls Turned USB Button Box

July 25, 2020 by 4 Comments

The Gables Engineering G-2789 audio selector panels aren’t good for much outside of the aircraft they were installed in, that is, until [MelkorsGreatestHits] replaced most of the internals with a Teensy 3.2. Now they are multi-functional USB input devices for…well, whatever it is you’d do with a bunch of toggle switches and momentary push buttons hanging off your computer.

Tracing wires from the panel switches.

With the Teensy going its best impression of a USB game controller, the host operating system has access to seven momentary buttons, twelve toggles, and one rotary axis for the volume knob.

Right now [MelkorsGreatestHits] says the code is set up so the computer sees a button press on each state change; in other words, the button assigned to the toggle switch will get “pressed” once when it goes up and again when it’s flicked back down. But of course that could be modified depending on what sort of software you wanted to interface the device with.

As we’ve seen with other pieces of vintage aircraft instrumentation, lighting on the G-2789 was provided by a series of incandescent bulbs that shine through the opaque front panel material. [MelkorsGreatestHits] replaced those lamps with white LEDs, but unfortunately the resulting light was a bit too harsh. As a quick fix, the LEDs received a few coats of yellow and orange paint until the light was more of an amber color. Using RGB LEDs would have been a nice touch, but you work with what you’ve got.

This isn’t the first time that [MelkorsGreatestHits] has turned an old aircraft cockpit module into a USB input device, and we’re certainly interested in seeing what the next project will look like. Though we’re perhaps more interested in finding out where all all these old school airplane parts are coming from…

Jet Airliner Nacelle Becomes A Unique Camper

July 25, 2020 by 47 Comments

It’s possible that some of you will have thought about making a custom camper for yourselves. Some of you may even have gone as far as to build a teardrop caravan. It’s very unlikely though that you’ll have gone as far as [Steve Jones] though, who took an outer engine nacelle from a retired ex-RAF VC-10 airliner and converted it into a camper that is truly one of a kind.

On the face of it a jet engine nacelle should be an easy shell for such a project, but such a simplified view perhaps doesn’t account for the many vents, pipes, and hatches required by the engine in flight. Turning it into a waterproof housing for a camper was a significant job, which he has managed to do while leaving one set of engine access doors available as a large opening for a room with a view.

The nacelle is mounted on a narrowed former caravan chassis, and with an eye-catching window created from its former air intake and a very well executed interior fit-out it makes for a camper that many of us would relish trying for ourselves. You can see a video of it below the break, and we wish we could be lucky enough to encounter it in a campsite one summer.

We’ve shown you our share of campers over the years, but perhaps this 3D printed one has most appeal.

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Liquid Air Energy Storage: A Power Grid Battery Using Regular Old Ambient Air

July 24, 2020 by 83 Comments

When you think of renewable energy, what comes to mind? We’d venture to guess that wind and solar are probably near the top of the list. And yes, wind and solar are great as long as the winds are favorable and the sun is shining. But what about all those short and bleak winter days? Rainy days? Night time?

Render of a Highview LAES plant. The air is cleaned, liquefied in the tower, and stored in the white tanks. The blue tanks hold waste cold which is reused in the liquefaction process. Image via Highview Power

Unfavorable conditions mean that storage is an important part of any viable solution that uses renewable energy. Either the energy itself has to be stored, or else the means to produce the energy on demand must be stored.

One possible answer has been right under our noses all along — air. Regular old ambient air can be cooled and compressed into a liquid, stored in tanks, and then reheated to its gaseous state to do work.

This technology is called Cryogenic Energy Storage (CES) or Liquid Air Energy storage (LAES). It’s a fairly new energy scheme that was first developed a decade ago by UK inventor Peter Dearman as a car engine. More recently, the technology has been re-imagined as power grid storage.

UK utility Highview Power have adopted the technology and are putting it to the test all over the world. They have just begun construction on the world’s largest liquid air battery plant, which will use off-peak energy to charge an ambient air liquifier, and then store the liquid air, re-gasifying it as needed to generate power via a turbine. The turbine will only be used to generate electricity during peak usage. By itself, the LAES process is not terribly efficient, but the system offsets this by capturing waste heat and cold from the process and reusing it. The biggest upside is that the only exhaust is plain, breathable air.

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Let’s Take A Closer Look At This Robotic Airship

July 22, 2020 by 30 Comments

It’s not a balloon, however shiny its exterior may seem. This miniature indoor robotic airship created by the University of Auckland mechanical engineering research group [New Dexterity] is an asymmetric system experimenting with the possibilities of an open-source helium-based airship.

Why a helium airship, as opposed to a fixed wing aircraft? The group wanted to experiment with the advantages of lighter-than-air (LTA) travel, namely the higher mobility and looser path planning constraints. Furthermore, LTA airships have a less obstructed field of vision and fewer locomotion issues. While unmanned aerial vehicles (UAV) may be capable of hovering in one place, their lift is generated by rotor thrust, which drains their batteries quickly in the order of minutes. LTA airships can hover for longer periods of time.

The design was created for educational and research purposes, focusing on the financial feasibility of manufacturing the platform, the environmental impact of the materials, and the helium loss through the balloon-like envelope. By measuring these parameters, the researchers are able to study the effects of circumstances such as the cost of indoor commercial balloons and the mechanical properties of balloon materials.

The airship gondola was designed and 3D printed in a modular fashion, then attached to the envelope with Velcro. The placement with respect to the horizontal symmetry of the gondola was done for flight stability, with several configurations tested for the side rotor angle.

The group open-sourced their CAD files and ROS interface for controlling the airship. They primarily use off-the-shelf components such as Raspberry Pi boards, propellers, a DC single brushed motor driver carrier, and LiPo batteries for a total cost of $90 for the platform, with an addition $20 for the balloon and initial helium filling. The price is comparable to the cost of indoor blimps like the Blimpduino 2.0.

You can check out the completed airship below, where the team demonstrates its path following capabilities based on a carrot chasing path finding algorithm. And if you’re interested in learning more about the gotchas of building lighter-than-air vehicles, check out [Sophi Kravitz’s] blimp talk from Hackaday Belgrade.

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A Portable Home Air Quality Meter With The ESP32

July 20, 2020 by 19 Comments

Around the world, rolling pandemic lockdowns have left many working from home. [kn100] is in just such a predicament, and while spending nearly 24 hour a day in a residential flat, got wondering about air quality. Thus, it was time to build some gear to keep an eye on things!

Grafana may require a database and some work to set up, but the results are to die for.

The build consists of an ESP32 hooked up to a Bosch BME680 air quality sensor. It measures pressure, temperature, humidity and gas resistance, and then with a closed source library, uses this to calculate an “Air Quality Index” as well as estimate CO2 and VOC levels in the air. Data is passed from the ESP32 over MQTT to a Raspberry Pi. This runs Mosquitto for handling the MQTT queries, saving the data in an Influxdb instance. Grafana is then used to query this database and produce attractive graphs of the data.

It’s a build that not only helps keep an eye on things in the flat, but is great practice for building solid Internet of Things devices with top-notch data visualisation. We’ve talked about how to do this before, too – so if you need this capability in your life, there’s no excuse not to get hacking!

Jerry Lawson biography

Jerry Lawson And The Fairchild Channel F; Father Of The Video Game Cartridge

July 14, 2020 by 14 Comments

The video game console is now a home entertainment hub that pulls in all forms of entertainment via an internet connection, but probably for most readers it was first experienced as an offline device that hooked up to the TV and for which new game software had to be bought as cartridges or for later models, discs. Stepping back through the history of gaming is an unbroken line to the 1970s, but which manufacturer had the first machine whose games could be purchased separately from the console? The answer is not that which first comes to mind, and the story behind its creation doesn’t contain the names you are familiar with today.

The Fairchild Channel F never managed to beat its rival, the Atari 2600, in the hearts of American youngsters so its creator Jerry Lawson isn’t a well-known figure mentioned in the same breath as Atari’s Nolan Bushnell or Apple’s two Steves, but without this now-forgotten console the history of gaming would have been considerably different.

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Faux Vintage Radio Gets AirPlay Upgrade

June 28, 2020 by 1 Comment

There’s plenty of vintage-styled hardware out these days, with quality and functionality being mixed at best. [Huan] found such a device in the form of an attractively-styled Bluetooth speaker. Deciding he could improve on the capabilities while retaining a stock look, he got down to hacking.

The aim of the project was to keep the original volume knob, buttons and screen, while replacing the internals with something a bit more capable. A Raspberry Pi Zero was sourced as the brains of the operation, with the Google Voice AIY hardware used as the sound output after early attempts with a discrete amplifier faced hum issues. An Arduino Pro Micro was pressed into service to read the volume encoder along with the buttons and drive the charlieplexed LED screen. Shairport Sync was then installed on the Pi Zero to enable Airplay functionality.

It’s a basic hack that nonetheless gives [Huan] an attractive AirPlay speaker, along with plenty of useful experience working with Arduinos and Raspberry Pis. We’ve seen similar hacks before, too. If you’re working on your own stereo resurrection at home, be sure to drop us a line!