For most of human history, our inventions and innovations have been at a scale that’s literally easy to grasp. From the largest cathedral to the finest pocket watch, everything that went into our constructions has been something we could see with our own eyes and manipulate with our hands. But in the middle of the 20th century, we started making really, really small stuff: semiconductors. For the first time, we were able to create mechanisms too small to be seen with the naked eye, and too fine to handle with our comparatively huge hands. We needed a way to scale these devices up somewhat to make them useful parts. In short, they needed to be packaged.
We know that the first commercially important integrated circuits were packaged in the now-familiar dual in-line package (DIP), the little black plastic millipedes that would crawl across circuit boards for the next 50 years. As useful and versatile as the DIP was, and for as successful as the package became, its design was anything but obvious. Let’s take a look at the dual in-line package and how it got that way.
There’s a certain minimum set of stuff the typical Hackaday reader is likely to have within arm’s reach any time he or she is in the shop. Soldering station? Probably. Oscilloscope? Maybe. Multimeter? Quite likely. But there’s one thing so basic, something without which countless numbers of projects would be much more difficult to complete, that a shop without one or a dozen copies is almost unthinkable. It’s the humble 555 timer chip, a tiny chunk of black plastic with eight leads that in concert with just a few extra components can do everything from flashing an LED a couple of times a second to creating music and sound effects.
We’ve taken a look under the hood of the 555 before and featured many, many projects that show off the venerable chip’s multiple personalities quite well. But we haven’t looked at how Everyone’s First Chip came into being, and what inspired its design. Here’s the story of the 555 and how it got that way.
As part of writing tech stories such as those we feature here at Hackaday, there is a huge amount of research to be done. We trawl through pages and pages of obscure blogs, videos, and data sheets. Sometimes we turn up resources interesting enough that we file them away, convinced that they contain the nucleus of another story at some point in the future.
Today’s topic of entertainment is just such a resource, courtesy of the Internet Archive. It’s not a video as we’d often provide you in a Retrotechtacular piece, instead it’s the February 1973 edition of the Fairchild Semiconductor Linear Integrated Circuits Catalog. Books like this one that could be had from company sales representatives were highly prized in the days before universal Internet access to data sheets, and the ink-on-paper datasheets within it provide a fascinating snapshot of the integrated electronics industry as it was 45 years ago.
The first obvious difference between then and now is one of scale, this is a single volume containing Fairchild’s entire range. At 548 pages it wouldn’t have been a slim volume by any means, but given that Fairchild were at the time one of the big players in the field it is unimaginable that the entire range of a 2018 equivalent manufacturer could be contained in the same way. Given that the integrated circuit was at the time an invention barely 15 years old, we are looking at an industry still in relative infancy.
The catalog has a series of sections with familiar headings: Operational amplifiers, comparators, voltage regulators, computer/interface, consumer, and transistor/diode arrays with analog switches. Any modern catalog will have similar headings, and there are even a few devices you will find have survived the decades. The μA741 op-amp (page 64) from its original manufacturer has not yet become a commodity product here, and it sits alongside familiar devices such as the μA7800 series (page 201) or μA723 (page 194) regulators.
If you are an electronic engineer or received an education in electronics that went beyond the very basics, there is a good chance that you will be familiar with the Fairchild μA723. This chip designed by the legendary Bob Widlar and released in 1967 is a kit-of-parts for building all sorts of voltage regulators. Aside from being a very useful device, it may owe some of its long life to appearing as a teaching example in Paul Horowitz and Winfield Hill’s seminal text, The Art Of Electronics. It’s a favourite chip of mine, and I have written about it extensively both on these pages and elsewhere.
For all my experimenting with a μA723 over the decades there is one intriguing circuit on its data sheet that I have never had the opportunity to build. Figure 9 on the original Fairchild data sheet is a switching regulator, a buck converter using a pair of PNP transistors along with the diode and inductor you would expect. Its performance will almost certainly be eclipsed by a multitude of more recent dedicated converter chips, but it remains the one μA723 circuit I have never built. Clearly something must be done to rectify this situation.
Companies have cash to spend and costs to cut. This latest deal is expected to save $150 Million in annual costs.
Fairchild has a long and storied history in the semiconductor industry, with the first integrated circuit produced in a Fairchild lab in Palo Alto. [Bob Widlar] made Fairchild his home until famously leaving for National Semiconductor in 1965. Somewhat ironically, Fairchild Semiconductor was bought by National Semiconductor in 1987.
ON Semiconductor’s history is not nearly as interesting, being spun off of Motorola’s semiconductor business in 1999. Although ON’s main line of business was discrete components, ON also has a catalog of quite a few power management ICs.
Unfortunately, because ON Semi bought Fairchild and not the other way around, we’re stuck with what is probably the worst logo in the entire semiconductor industry: drop-shadowed balls are so mid-90s!
SparkFun has always been good about designing and stocking useful breakout boards. This recently added Logic Level Converter is no exception. It’s uses two BSS138 MOSFETs to shift 5V logic levels to 3.3V. The board handles two separate serial pairs. Just hook up the RX and TX on either side. Provide power at both voltages and the board will happily do the conversion. It’s $2, smaller than the size of a quarter, and perfect for plugging into a breadboard.