Peculiar Fluid Dynamics Creates Hot And Cold Air

We’re fascinated by things with no moving parts or active components that work simply by virtue of the shape they contain — think waveguides and resonators for microwave radiation. A similarly mystical device from the pneumatics world is the Hilsch Vortex Tube, and [This Old Tony] decided to explore its mysteries by whipping up a DIY version in his shop.

Invented in the 1930s, vortex tubes are really just hollow tubes with an offset swirl chamber. Incoming compressed air accelerates in the swirl chamber and heads up the periphery of the long end of the tube, gaining energy until it hits a conical nozzle. Some of the outer vortex escapes as hot air, while the rest reflects off the nozzle and heads back down the pipe as a second vortex inside the outer one. The inner vortex loses energy and escapes from the short end as a blast of cold air – down to -50°C in some cases. [Tony]’s build doesn’t quite approach that performance, but he does manage to prove the principle while getting a few good-natured jabs into fellow vloggers [AvE] and [Abom79].

We’ve covered vortex tubes before, but as usual [Tony]’s build shines because he machines everything himself, and because he tries to understand what’s making it work. The FLIR images and the great video quality are a bonus, too.

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Basement 3D Printer Builds Are Too Easy. Try Building One On Mars.

[Tony Stark Elon Musk] envisions us sending one million people to Mars in your lifetime. Put aside the huge number or challenges in that goal — we’re going to need a lot of places to live. That’s a much harder problem than colonization where mature trees were already standing, begging to become planks in your one-room hut. Nope, we need to build with what’s already up there, and preferably in a way that prepares structures before their inhabitants arrive. NASA is on it, and by on it, we mean they need you to figure it out as part of their 3D Printed Hab Challenge.

The challenge started with a concept phase last year, awarding $25k to the winning team for a plan to use Martian ice as a building material for igloo-like habs that also filter out radiation. The top 30 entries were pretty interesting so check them out. But now we’re getting down to the nitty-gritty. How would any of these ideas actually be implemented? If you can figure that out, you can score $2M.

Official rules won’t be out until Friday, but we’d love to hear some outrageous theories on how to do this in the comments below. The whole thing reminds us of one of the [Brian Herbert]/[Kevin J. Anderson] Dune prequels where swarms of robot colonists crash-land on planets throughout the universe and immediately start pooping out building materials. Is a robot vanguard the true key to planet colonization, and how soon do you think we can make that happen? We’re still waiting for robot swarms to clean up our oceans. But hey, surely we can do both concurrently.

Preparing Your Product For The FCC

At some point you’ve decided that you’re going to sell your wireless product (or any product with a clock that operates above 8kHz) in the United States. Good luck! You’re going to have to go through the FCC to get listed on the FCC OET EAS (Office of Engineering and Technology, Equipment Authorization System). Well… maybe.

As with everything FCC related, it’s very complicated, there are TLAs and confusing terms everywhere, and it will take you a lot longer than you’d like to figure out what it means for you. Whether you suffer through this, breeze by without a hitch, or never plan to subject yourself to this process, the FCC dance is an entertaining story so let’s dive in!

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Hackaday Links: September 18, 2016

No Star Trek until May, 2017, at which time you’ll have to pay $5/month to watch it with ads. In the meantime, this is phenomenal and was shut down by Paramount and CBS last year ostensibly because Star Trek: Discovery will be based around the same events.

Tempest in a teacup. That’s how you cleverly introduce the world’s smallest MAME cabinet. This project on Adafruit features a Pi Zero, a 96×64 pixel color OLED display, a few buttons, a tiny joystick, and a frame made out of protoboard. It’s tiny — the height of this cabinet just under two wavelengths of the radiation corresponding to the transition between the two hyperfine levels of the ground state of the cesium 133 atom. Being based on the Pi Zero, it’s a capable arcade cabinet, although we would struggle to find a continuous rotation pot small enough to play Tempest the way it should be played. Check out the video.

[Graham] sent an interesting observation in on the tip line. It’s an election year in the US, and that can mean only one thing. It’s coroplast season. Coroplast is that strange material used for political signage, famous for its light weight, being waterproof, and reasonably strong, depending on how you bend it. There is a severe lack of coroplast builds, but if you have some be sure to send them in.

The ESP32, the followup to the hugely popular ESP8266 , is shipping. [Elliot] got his hands on one and found it to be a very promising chip, but the ESP3212 modules I bought from Seeed haven’t arrived yet. That hasn’t stopped [Ptwdd] from making a breakout board for the ESP3212, though. We don’t know if it works, but it’s just a breakout board, anyway.

The usual arguments for drones involve remote sensing, inspection, and generally flying around for a very long time. Quadcopters don’t do this, but fixed wings can. Over on DIYDrones, [moglos] just flew 425km on a single charge. The airframe is a 3 meter Vigilant C1 V tail, using the stock 300kV motor. The battery is a bunch of Panasonic 18650 cells arranged in 6S 9P configuration for 30600mAh. The all-up weight is 5.7kg. This is significant, and we’re seeing the first glimmer of useful tasks like pipeline monitoring, search and rescue, and mapping being done with drones. It is, however, less than half the range a C172 can fly, but batteries are always getting better. Gas goes further because it gets lighter as you fly.

Bombing The Sky For The Sake Of Radio

If you are familiar with radio propagation you’ll know that radio waves do not naturally bend around the earth. Like light and indeed all electromagnetic radiation if they are given a free space they will travel in a straight line.

At very high frequencies this means that in normal circumstances once a receiver moves over the horizon from a transmitter that’s it, you’re out of range and there can be no communication. But at lower frequencies this is not the case. As you move through the lower end of the VHF into the HF (Short Wave) portion of the spectrum and below, the radio signal routinely travels far further than the horizon, and at the lower HF frequencies it starts to reach other continents, even as far as the other side of the world.

Of course, we haven’t changed the Laws Of Physics. Mr. Scott’s famous maxim still stands. Radio waves at these frequencies are being reflected, from ionised portions of the atmosphere and from the ground, sometimes in multiple “hops”. The science of this mechanism has been the subject of over a hundred years of exploration and will no doubt be for hundreds more, for the atmosphere is an unreliable boiling soup of gasses rather than a predictable mirror for your radio waves.

Radio amateurs have turned pushing the atmosphere to its limits into a fine art, but what if you would prefer to be able to rely on it? The US military has an interest in reliable HF communications as well as in evening out the effects of solar wind on the ionisation of the atmosphere, and has announced a research program involving bombing the upper atmosphere with plasma launched from cubesats. Metal ions will be created from both chemical reactions and by small explosions, and their results on the atmosphere will be studied.

Of course, this isn’t the first time the upper atmosphere has been ionised in military experiments. Both the USA and the USSR exploded nuclear weapons  at these altitudes before the cessation of atmospheric nuclear testing, and more recently have directed high power radio waves with the aim of ionising the upper atmosphere. You may have heard of the USA’s HAARP project in Alaska, but Russia’s Sura Ionospheric Heating Facility near Nizhniy Novgorod has been used for similar work. It remains to be seen whether these latest experiments will meet with success, but we’re sure they won’t be the last of their kind.

We’ve looked at radio propagation in the past with this handy primer, and we’ve also featured a military use of atmospheric reflection with over-the-horizon radar.

Fishbowl Starfish Prime upper atmosphere nuclear test image via Los Alamos National Laboratory. As an image created by an officer or employee of the United States government as part of their official duties this image is in the public domain.

Solar-powered Weather Station Has The Complete Suite Of Sensors

There was a time when getting weather conditions was only as timely or as local as the six o’clock news from the nearest big-city TV station. Monitoring the weather now is much more granular thanks to the proliferation of personal weather stations. For the ultimate in personalized weather, though, you might want to build your own solar powered weather station.

It looks like [Brian Masney] went all out in designing his weather station. It supports a full stack of sensors – wind speed and direction, rain, temperature, pressure, and dew point. About the only other parameters not supported (yet) are solar radiation, UV, and soil moisture and temperature. The design looks friendly enough that adding those sensors should be a snap – if fact, the 3D models in his GitHub repo suggest that he’s already working on soil sensors. The wind and rain sensor boom is an off-the-shelf unit from Sparkfun, and the temperature and pressure sensors are housed in a very professional 3D printed screen enclosure. All the sensors talk to a Raspberry Pi living in a (hopefully) waterproof enclosure topped with a solar panel for charging the stations batteries. All in all it’s a comprehensive build; you can check out the conditions at [Brian]’s place on Weather Underground.

Weather stations are popular around these parts, as witnessed by this reverse-engineered sensor suite or even this squirrel-logic based station.

Photodiode Amplifier Circuit Spies On Your Phone

In order to help his friend prepare for a talk at DEFCON this weekend, [Craig] built an IR photodiode amplifier circuit. The circuit extended the detection range of the hack from a few inches to a few feet. We’re suckers for some well-designed analog circuitry, and if you are too, be sure to check out the video embedded below.

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