3D Printed Engine Gets Carburetor

August 30, 2023 by 14 Comments

3D printed materials have come a long way in the last decade or so as printers have become more and more mainstream. Printers can use all kinds of different plastics with varying physical characteristics, and there are even printers now for other materials like concrete and metal. But even staying within the realm of the plastic printer can do a lot of jobs you might not expect. [Camden Bowen] recently 3D printed a single-piston engine which nearly worked, and is back with some improvements to it thanks to a small carburetor.

The carburetor itself isn’t 3D printed (although not from lack of trying) — it’s on loan from a weed eater, and is helping to solve a problem with the fuel-air mixture of his original design. Switching from butane to a liquid fuel also solved some problems as well, and using starter fluid also helped to kick off the ignition. Although it ran for a short period of time over several starts, the valve train suffered some damage with the exhaust valves melting in place to the head. This is actually a problem common to any internal combustion engine like this, especially if the fuel-air mixture is too lean, there’s incomplete combustion, the valves aren’t adjusted properly, or any number of other problems. In this case it seems to have been caused by improper engine timing.

It’s actually noteworthy though that the intake valves weren’t burned, meaning that if the engine can be tuned to allow for complete combustion before the exhaust gasses leave the combustion chamber, the plastic 3D printed head and valve train will likely survive much longer operational periods. We’ll certainly look forward to the next iteration of this engine build to see if that’s the case. If 3D printed piston engines aren’t your speed, though, take a look at this jet engine which uses a 3D printed compressor.

Continue reading “3D Printed Engine Gets Carburetor” →

Converting Wind To Electricity Or: The Doubly-Fed Induction Generator

August 30, 2023 by 97 Comments

Humanity has been harvesting energy from the wind for centuries. The practice goes back at least to 8th century Persia where the first known historical records of windmills came, but likely extends even further back than that. Compared to the vast history of using wind energy directly to do things like mill grain, pump water, saw wood, or produce fabrics, the production of electricity is still relatively new. Despite that, there are some intriguing ways of using wind to produce electricity. Due to the unpredictable nature of wind from moment to moment, using it to turn a large grid-tied generator is not as straightforward as it might seem. Let’s take a look at four types of wind turbine configurations and how each deal with sudden changes in wind speeds. Continue reading “Converting Wind To Electricity Or: The Doubly-Fed Induction Generator” →

Stay Online When The Power Goes Out With This Fiber Modem UPS Hack

August 30, 2023 by 22 Comments

It’s desirable to have your Internet connection up at all times, particularly as it can take some time to get back online if you have a power interruption or similar. [Brink] had some issues with the power supply in their apartment, so they set about whipping up a backup power solution to keep their Verizon ONT fiber modem up and running in such events.

The I-211M-L modem is actually equipped to run on backup battery power, but by default, it will only keep phone service online. Data and television services are normally switched off when the mains supply goes out. Thankfully, a minor mod to the unit’s power cable shared by [mousehunt] enables it to keep data services online when running on backup power. Grounding a bunch of pins with a strip of foil is enough to do the job.

From there, it’s a simple matter of hooking up a stout 12 V battery to the modem via its backup power connector. [Brink] specified a nifty 12 V rechargeable lithium ion pack for the job, which is sold as a portable power unit for running LED strips. Some neat cabling to keep the battery charged later, and you’ve got a working UPS setup to keep the comms online.

Combined with a UPS to run the rest of your computers and networking equipment, this is a great solution to stay online during local power outages. We’ve featured some other great UPS hacks over the years, too, like these supercap UPSs for special cases. If you’ve got your own nifty power hacks, don’t hesitate to drop us a line!

ACK1 Makes Getting To Know The ATtiny1616 Easy

August 30, 2023 by 13 Comments

Many readers will be familiar with Microchip’s ATtiny85, which has been a popular choice for DIY projects in the past for its low price and (for the time) small size. But those looking for a more modern and capable 8-bit chip may find the ATtiny1616-MNR of interest. It offers expanded flash storage, more GPIO, and ditches SPI programming in favor of UPDI — a protocol that can be done using nothing more than an USB-UART converter and a resistor.

The contents of the ACK1 kit
What’s in the kit if you buy it.

But here’s the catch: the new chip is only available in SMD and there are far fewer tutorials for it! That’s why [Bradán Lane] has created ACK1, a cute little AVR Coding Kit for those of us who want to play with the ATtiny1616 and a companion for his free and open-source course.

The board contains an array of 6 by 7 LEDs in a charlieplexed configuration, a large piezo buzzer, two push buttons, an on/off switch, and a CR2032 battery holder to keep it on without the need for a cable. The kit looks gorgeous in its white-on-black theme with gold plated contacts and can be had for $20 on Tindie at the time of writing.

The ATtiny1616 itself runs at up to 20 MHz and has 17 GPIO pins, 16 KiB of flash storage, 2 KiB of RAM, and 256 bytes of EEPROM for configuration — making it roughly on par with the original Arduino Uno.

The course that goes hand-in-hand with the ACK1 is all about the features of the ATtiny1616, from the basics of using the programmer to reading the buttons, using timers, driving the charlieplexed LEDs, storing data in the EEPROM and much more. Though it does not cover the basics of C, the course is free, and even licensed MIT, so that anyone can share it and improve upon it.

If you enjoy seeing beautiful microcontrollers, you’ll definitely want to see the stylish Uno Plus+.

Polish Railways Fall Victim To Cheap Radio Attack

August 29, 2023 by 41 Comments

Poland’s railways have recently come under a form of electronic attack, as reported by Wired. The attack has widely been called a “cyber-attack” in the mainstream media, but the incident was altogether a more simple affair pursued via good old analog radio.

The attacks were simple in nature. As outlined in an EU technical document, Poland’s railways use a RADIOSTOP system based on analog radio signals at around 150 MHz. Transmitting a basic tone sequence will trigger any duly equipped trains receiving the signal to engage emergency braking. It’s implemented as part of the PKP radio system on the Polish railway network. Continue reading “Polish Railways Fall Victim To Cheap Radio Attack” →

$1 Graphene Sensor Identifies Safe Water

August 29, 2023 by 15 Comments

If you live in a place where you can buy Arduinos and Raspberry Pis locally, you probably don’t spend much time worrying about your water supply. But in some parts of the world, it is nothing to take for granted, bad water accounts for as many as 500,000 deaths worldwide every year. Scientists have reported a graphene sensor they say costs a buck and can detect dangerous bacteria and heavy metals in drinking water.

The sensor uses a GFET — a graphene-based field effect transistor to detect lead, mercury, and E. coli bacteria. Interestingly, the FETs transfer characteristic changes based on what is is exposed to. We were, frankly, a bit surprised that this is repeatable enough to give you useful data. But apparently, it is especially when you use a neural network to interpret the results.

What’s more, there is the possibility the device could find other contaminants like pesticides. While the materials in the sensor might have cost a dollar, it sounds like you’d need a big equipment budget to reproduce these. There are silicon wafers, spin coating, oxygen plasma, and lithography. Not something you’ll whip up in the garage this weekend.

Still, it is interesting to see a FET used this way and a cheap way to monitor water quality would be welcome. Using machine learning with water sensors isn’t a new idea. Of course, the sensor is one part of the equation. Monitoring is the other.

IKEA’s Billy Bookshelf Is A Useful 3D Printing Enclosure

August 29, 2023 by 49 Comments

The results from your 3D printer may be improved if you use a dedicated enclosure for the job. This is particularly helpful for printing certain materials which are more sensitive to cold drafts or other thermal disruptions to the working area.  If you want an elegant solution to the problem, consider getting yourself an IKEA Billy bookshelf, says [wavlew].

The Billy makes a remarkably elegant 3D printing workstation, overall. It’s got a nifty slide-out drawer that makes a perfect mounting point for a 3D printer. It lets you slide out the printer for maintenance, using the controls, or extracting finished prints. It also naturally features plenty of storage for your filament, tools, and other accoutrements. When it comes to the business of actually printing though, you just slide the printer inside and shut the door. Its thermal and noise isolating performance can also be further improved by adding a silicone door seal.

We love this idea. Too often, 3D printers are left chugging away on messy desks, where they’re subject to blasts from AC vents and other disruptions. Having everything tidily tucked away in a cupboard neatens things significantly, and could also prove helpful if you pursue fume extraction, too.

If you’ve identified any other nifty maker applications for IKEA furniture, be sure to let us know!