Building A Modular Joystick For Star Citizen

July 21, 2022 by Lewin Day 16 Comments

Joysticks are great for gaming, but sometimes it’s hard to find one that suits your personal playstyle. [Nixie] developed the TinkerJoy to suit their own needs, while giving it a modular design to make it easy to customize as well.

It’s built around a metal core, with 3D printed panels attached to the user’s liking. In addition to the body panels, parts like the trigger assembly and button panels can be moved around and adjusted to suit different games or different players.

A test unit has been built in a right-handed configuration, featuring four buttons and two switch sliders. In addition to the main X and Y axes, it also has a Z axis activated by twisting the joystick, as well as an analog brake. There’s a trigger, too, as every good joystick must have. For now, the electronics is not integrated. Instead, a STM32 BluePill board sits on top of the stick to read all the controls and talk to a PC. The test setup looks to work well, with [Nixie] putting the gear through its paces in Star Citizen.

The benefit of building your own hardware is that you can often do ergonomics better yourself. After all, companies often have to build for the 5th-95th percentile for reasons of economics and scale.

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Teardown: How Many Teddy Ruxpins Does It Take To Start A Coven?

July 21, 2022 by Kristina Panos 35 Comments

Well, I did it. I conquered my childhood fear of talking bears and brought a vintage Teddy Ruxpin animatronic stuffed bear into my home. There were and still are plenty of his brethren both young and old to choose from on the auction sites, and when I saw this particularly carefree barefoot Teddy in his Hawaiian shirt and no pants, I was almost totally disarmed. Plus, the description promised a semi-working unit with a distorted voice, and who among us could resist a specimen in such condition? Maybe the tape deck motor is going out, or it just needs a new belt. Maybe the tape itself messed up, and Teddy is fine. I had to find out.

But let me back up a bit. If you don’t know what I’m talking about, Teddy Ruxpin was a revolutionary toy that dropped in 1985. It’s a talking teddy bear that reads stories aloud, all the while moving his eyes and mouth to the sounds. Along with Teddy came special cassette tapes, corresponding story books, and outfits. I wanted one when I was a kid, but was also kind of scared of them. Since they were so expensive — about $250 inflation-adjusted for the bear and a single tape / book / outfit, plus another $15 for four D cells — I never did get one in my youth.

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Nokia 5110 Gets Android Stowaway And A Keyboard

July 21, 2022 by Bryan Cockfield 11 Comments

Even though Nokia is largely an afterthought in the phone market now, there was a time when their products represented the state-of-the-art in mobile devices. Some of the their handsets even featured slide-out keyboards and the ability to sent emails; largely unheard of for a device from the late 90s. [befinitiv] was a kid back then and couldn’t afford one of these revolutionary devices, so he built his own modern version that still looks and feels like the original.

To do this he borrowed the case and structure of a Nokia 5110 phone, but modified it to hold a small Android device in the old battery compartment along with a tiny Bluetooth keyboard (which was also built from scratch by [befinitiv]) that connects to the Android phone to mimic the old slide-out style. This isn’t just a case mod, though. He also reverse-engineered the original PCB of the phone and included a Bluetooth module there as well, which allows the phone’s screen and keypad to work mostly as originally intended.

This project goes pretty far to scratch the 90s phone nostalgia itch while still being largely usable as a real phone in the modern world. Assuming you aren’t too hung up on the literal phone aspect, the Notkia project is also an impressive effort to bring new life to these old handsets.

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3D Printing A Check Valve In Metal

July 21, 2022 by Lewin Day 34 Comments

[SunShine] has been working on 3D printed pumps and similar parts with an aim towards building smaller and more compact hydraulic systems. His latest effort involves printing working hydraulic check valves that can be integrated seamlessly into his designs.

Unlike many 3D printing enthusiasts, [SunShine] works with metal printers of the laser powder bed type. His expectations for his parts are thus very high, and he aimed to create check valves that could withstand high hydraulic pressures.

After much work, [SunShine] came up with two designs for 3D-printed check valves that would work. However, they both needed internal removal of support structures that couldn’t be achieved without cutting them open. He then figured out that he could use a special process using nitric acid to carefully eat away a very precise amount of metal inside the valves, which would remove the support material without destroying the whole valve itself.

While the valves couldn’t be tested beyond 400 bar due to the available equipment, they did work as intended. As a bonus, they actually sealed better as they were used more, as the sealing surfaces bedded in and deformed to match each other.

The video is then rounded out with a simple plastic check valve design you can print at home. It reminds us of other valves we’ve seen created with 3D printing before. Video after the break.

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A 3D printed roller coaster model with light strips modelling the trains

How To Make A Model Roller Coaster Without Any Moving Parts

July 20, 2022 by Robin Kearey 5 Comments

Roller coasters are not only great fun to ride, they’re also fascinating pieces of engineering. Building your own full-size coaster is sadly beyond most people’s means, so the average enthusiast will have to settle for simulation or modelling of their own designs. [Jon Mendenhall] is one of those who specialize in building model roller coasters and simulating their motion in intricate detail. His latest project is a scale model of VelociCoaster, a Jurassic Park-themed ride in Universal’s Islands of Adventure, that simulates the coaster’s ride without using any moving parts.

[Jon] achieves this by re-creating the trains’ motion using LED strips. A total of 3000 LEDs are spread along more than nine meters of track and make a mesmerizing light show of several trains whizzing along the track, accelerating and slowing down exactly like the real thing.

In his video, [Jon] explains the process of generating an accurate 3D model of the track starting from nothing more than an overhead view of the park as well as photos taken from various angles. The surrounding terrain and buildings are also included in his 3D model, as are the 128 supports that hold the track in place. The terrain and building were made from plywood and foam using a CNC machine, while the track and supports were 3D printed.

A Teensy microcontroller runs the whole show, with the LED strips split into five separate sections to allow a high enough frame rate for smooth animations. An infrared remote is used to start and stop the ride, as well as to adjust the speed; the model supports running the trains at a physically accurate speed, but because this looks rather dull, the regular setting is about three times as fast.

Looking for more roller coaster models? [Jon] made a similarly impressive model with a powered train before, and we’ve seen several models that actually coast along their tracks.

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Hacking A Jack-in-the-Box To Be Extra Surprising

July 20, 2022 by Lewin Day 13 Comments

A Jack-In-The-Box is scary enough the first time. However, if you’ve seen the clown pop out before, it fails to have the same impact. [Franklinstein] decided that swapping out the clown for an alternative payload would deliver the fright he was after.

Inside the toy, an Arduino Nano runs the show. It’s paired with an airhorn, installed in a special frame along with an RC servo. When the time is right, the RC servo presses up against the airhorn, firing off an almighty noise. There’s also a confetti blaster, built with a small chamber full of compressed air. When a solenoid is released, the compressed air rushes out through a funnel full of confetti, spraying it into the room.

When the crank on the toy is turned, the typical song plays. When the lid of the box opens, it releases a switch, and the Arduino fires off the confetti and airhorn. It’s shocking enough for [Franklinstein] himself, and even more surprising for those expecting the toy’s typical bouncing clown instead.

We’d love to see an even more obnoxious version that doesn’t turn the airhorn off for at least a full minute. We’ve seen them employed in some great Halloween hacks before, too. Video after the break.

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3D Printed Skate Trucks Do Surprisingly Okay

July 20, 2022 by Lewin Day 18 Comments

If you can buy something off the shelf, there’s a good chance that someone has tried to 3D print their own version. [Daniel Norée] did just that with skateboard trucks, whipping up a design of his own.

The main body of the trucks is 3D-printed, as is the hanger. A 195 mm M8 threaded rod is then used through the center of the trucks in order to provide an axle for fitting the wheels and bearings themselves. He 3D-printed the parts using a carbon-fiber reinforced nylon with the slicer set up to maximize strength. In testing, they rolled around the neighbourhood just fine.

[Mayer Makes] found the design online, and 3D printed some using his own transparent high-impact resin, making a cool set of clear-ish trucks. It’s a tough material, which we’ve featured on this site before.

Those trucks ended up in the hands of [Braille Skateboarding], who put them through their paces. The trucks are loose, but take a good beating around the park. Eventually one of the trucks succumbs after landing many kickfilps and ollies on the concrete.

Other great skate hacks include casting your own wheels in a 3D-printed mold. Video after the break.

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