3d Printer hacks

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Enormous Delta-bot 3D Designed To Print An Entire House

September 27, 2015 by 43 Comments

[Massimo Moretti] has a big idea – to build housing on the cheap from locally sourced materials for a burgeoning world population. He also has a background in 3D printing, and he’s brought the two concepts together by building a 12 meter tall delta-bot that can print a house from clay.

The printer, dubbed Big Delta for obvious reasons, was unveiled in a sort of Burning Man festival last weekend in Massa Lombarda, Italy, near the headquarters of [Moretti]’s WASProject. From the Italian-language video after the break, we can see that Big Delta moves an extruder for locally sourced clay over a print area of about 20 square meters. A video that was previously posted on WASProject’s web site showed the printer in action with clay during the festival, but it appears to have been taken down by the copyright holder. Still, another video of a smaller version of Big Delta shows that clay can be extruded into durable structures, so scaling up to full-sized dwellings should be feasible with the 4 meter delta’s big brother.

Clay extrusion is not the only medium for 3D printed houses, so we’ll reserve judgment on Big Delta until we’ve seen it print a livable structure. If it does, the possibilities are endless – imagine adding another axis to the Big Delta by having it wheel itself around a site to print an entire village.

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Lego 3D printer

Printing Chocolate With A LEGO 3D Printer

September 26, 2015 by 9 Comments

Some people think the future will include a 3D printer in every home. We think if LEGO started producing these as kits we’d get pretty close. Introducing the home-made LEGO 3D printer… with a chocolate extruder.

[Gosse Adema] has been working on his LEGO based 3D printer for a while now, and it’s gotten pretty good. It’s basically a repackaged Prusa i3, but that doesn’t make it any less impressive. It uses real NEMA 17 steppers mounted with LEGO Technic — the Mindstorms motors just don’t quite cut it… not yet anyway.

During his build, a colleague pointed out that back in 2005 Instructables had a remix contest, which included a 3D printer made out of LEGO. The original hacker, [Saul], issued a challenge at the end of his Instructable hoping someone else would build a better chocolate LEGO 3D printer… Well it’s only been 10 years, but [Gosse] did it!

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the perfect exacto handle

The Perfect Pen Knife Handle

September 24, 2015 by 44 Comments

If you’ve ever tried to use a pen knife for anything other than cutting open a box or slicing material in one direction, you’ll know they really aren’t that ergonomic. When [Seamusriley] started Architecture school a few years ago he started on a journey — an epic journey to make the perfect pen knife handle.

He started by analyzing existing handles — the biggest problem with them is the skinny pen shape causes hyper-extension of the first joint in your index finger, so once he identified that as the root cause he started crafting a more ergonomic version. He started out with foam, then up to wood carved by hand, then 3D printing, and back to wood — but this time, with a CNC machine. Literally dozens of prototypes later, he’s come up with a very nice pen knife handle, so much so, he was asked to present it around Boston at design events!

This is a great example of the hacker mindset — identifying a problem, trying out a solution, trying out another solution, trying out a solution… and then finally getting to a finished product. It’s the tenacity that keeps us going which rewards us in the long run.

[via r/somethingimade]

Buttons, Sliders, And Touchpads All 3D Printed With PrintPut

September 24, 2015 by 7 Comments

[Jesse Burstyn] and some colleagues at Queen’s University and Carleton University (both in Canada) are delivering a paper at the INTERACT 2015 about PrintPut, their system for printing sensors directly into 3D printed objects. Using a printer with dual extrusion and conductive ABS filament, they have successfully formed capacitive touch sensors, digital resistive sensors, and analog resistive sensors.

In practice, this means they can print buttons, sliders, and even touch pads directly into objects. They also have a design for several pressure sensors and a flex sensor. The system includes scripts for the Rhinoceros 3D CAD package. Designers can create a model in any CAD package they want (including Rhinoceros) and then use these scripts to define the interactive areas.

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FPGA CNC

September 21, 2015 by 18 Comments

When you think of a CNC controller you probably think of a PC with a parallel port or some microcontroller-based solution like a Smoothie Board. [Mhouse1] has a different idea: use FPGAs as CNC controllers.

FPGAs inherently handle things in parallel, so processing G code, computing curves and accelerations, and driving multiple stepper motors at one time would not be an issue at all for an FPGA. Most computer-based designs will have slight delays when trying to drive everything at once and this introduces some mechanical jitter. Even worse jitter occurs when you have an old PC trying to run everything when some other task takes over the CPU.

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3D Printed Battery Forms

September 19, 2015 by 19 Comments

What’s the worst thing that can happen when you are trying to show off a project? Dead batteries might not be the absolute worst thing, but it is pretty close to the top of the list. [KermMartian] has this problem every year at World Maker Faire with demos based around calculators. At first, he tried wedging power supply wires into the calculator using dead batteries to hold the wires in place. However, it didn’t take much wear and tear before the wires would pull out.

The solution? A 3D printed battery form that accepts metal hardware that can connect to the external power supply. The AAA-sized plastic batteries insert into the calculator’s battery compartment and the small machine screws and washers form the connection points.

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Automated Bubble Gun Just Because

September 16, 2015 by 12 Comments

After a recent trip to Disney Land, [Thomas] came home with an electric bubble gun. [Thomas] is a full-grown man. But since when did that stop us having fun blowing bubbles?? Obviously, a project was to be had using this fun little toy. So he decided to automate it.

So after taking some measurements with his trusty calipers, [Thomas] got on the computer and started designing an enclosure for the bubble gun using SolidWorks. It’s pretty simple. He designed it to hold the bubble gun in place, and allow him to attach a small RC servo motor in order to trigger the switch. Hooking that up to an Arduino Micro and he was now able to trigger it remotely.

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