Worn Out EMMC Chips Are Crippling Older Teslas

It should probably go without saying that the main reason most people buy an electric vehicle (EV) is because they want to reduce or eliminate their usage of gasoline. Even if you aren’t terribly concerned about your ecological footprint, the fact of the matter is that electricity prices are so low in many places that an electric vehicle is cheaper to operate than one which burns gas at $2.50+ USD a gallon.

Another advantage, at least in theory, is reduced overal maintenance cost. While a modern EV will of course be packed with sensors and complex onboard computer systems, the same could be said for nearly any internal combustion engine (ICE) car that rolled off the lot in the last decade as well. But mechanically, there’s a lot less that can go wrong on an EV. For the owner of an electric car, the days of oil changes, fouled spark plugs, and the looming threat of a blown head gasket are all in the rear-view mirror.

Unfortunately, it seems the rise of high-tech EVs is also ushering in a new era of unexpected failures and maintenance woes. Case in point, some owners of older model Teslas are finding they’re at risk of being stranded on the side of the road by a failure most of us would more likely associate with losing some documents or photos: a disk read error.

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The Final Days Of The Fire Lookouts

For more than a century, the United States Forest Service has employed men and women to monitor vast swaths of wilderness from isolated lookout towers. Armed with little more than a pair of binoculars and a map, these lookouts served as an early warning system for combating wildfires. Eventually the towers would be equipped with radios, and later still a cellular or satellite connection to the Internet, but beyond that the job of fire lookout has changed little since the 1900s.

Like the lighthouse keepers of old, there’s a certain romance surrounding the fire lookouts. Sitting alone in their tower, the majority of their time is spent looking at a horizon they’ve memorized over years or even decades, carefully watching for the slightest whiff of smoke. The isolation has been a prison for some, and a paradise for others. Author Jack Kerouac spent the summer of 1956 in a lookout tower on Desolation Peak in Washington state, an experience which he wrote about in several works including Desolation Angels.

But slowly, in a change completely imperceptible to the public, the era of the fire lookouts has been drawing to a close. As technology improves, the idea of perching a human on top of a tall tower for months on end seems increasingly archaic. Many are staunchly opposed to the idea of automation replacing human workers, but in the case of the fire lookouts, it’s difficult to argue against it. Computer vision offers an unwavering eye that can detect even the smallest column of smoke amongst acres of woodland, while drones equipped with GPS can pinpoint its location and make on-site assessments without risk to human life.

At one point, the United States Forest Service operated more than 5,000 permanent fire lookout towers, but today that number has dwindled into the hundreds. As this niche job fades even farther into obscurity, let’s take a look at the fire lookout’s most famous tool, and the modern technology poised to replace it.

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Europeans Now Have The Right To Repair – And That Means The Rest Of Us Probably Will Too

As anyone who has been faced with a recently-manufactured household appliance that has broken will know, sometimes they can be surprisingly difficult to fix. In many cases it is not in the interests of manufacturers keen to sell more products to make a device that lasts significantly longer than its warranty period, to design it with dismantling or repairability in mind, or to make spare parts available to extend its life. As hardware hackers we do our best with home-made replacement components, hot glue, and cable ties, but all too often another appliance that should have plenty of life in it heads for the dump.

Czech waste management workers dismantle scrap washing machines. Tormale [CC BY-SA 3.0].
Czech waste management workers dismantle scrap washing machines. Tormale [CC BY-SA 3.0].
If we are at a loss to fix a domestic appliance then the general public are doubly so, and the resulting mountain of electrical waste is enough of a problem that the European Union is introducing new rules governing their repairability. The new law mandates that certain classes of household appliances and other devices for sale within the EU’s jurisdiction must have a guaranteed period of replacement part availability and that they must be designed such that they can be worked upon with standard tools. These special classes include washing machines, dishwashers, refrigerators, televisions, and more.

Let’s dig into the ramifications of this decision which will likely affect markets beyond the EU and hopefully lead to a supply of available parts useful for repair and beyond.

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Off-World Cement Tested For The First Time

If the current Administration of the United States has their way, humans will return to the surface of the Moon far sooner than many had expected. But even if NASA can’t meet the aggressive timeline they’ve been given by the White House, it seems inevitable that there will be fresh boot prints on the lunar surface within the coming decades. Between commercial operators and international competition, we’re seeing the dawn of a New Space Race, with the ultimate goal being the long-term habitation of our nearest celestial neighbor.

Schmitt's dusty suit while retrieving samples from the Moon
An Apollo astronaut covered in lunar dust

But even with modern technology, it won’t be easy, and it certainly won’t be cheap. While commercial companies such as SpaceX have significantly reduced the cost of delivering payloads to the Moon, we’ll still need every advantage to ensure the economical viability of a lunar outpost. One approach is in situ resource utilization, where instead of transporting everything from Earth, locally sourced materials are used wherever possible. This technique would not only be useful on the Moon, but many believe it will be absolutely necessary if we’re to have any chance of sending a human mission to Mars.

One of the most interesting applications of this concept is the creation of a building material from the lunar regolith. Roughly analogous to soil here on Earth, regolith is a powdery substance made up of grains of rock and micrometeoroid fragments, and contains silicon, calcium, and iron. Mixed with water, or in some proposals sulfur, it’s believed the resulting concrete-like material could be used in much the same way it is here on Earth. Building dwellings in-place with this “lunarcrete” would be faster, cheaper, and easier than building a comparable structure on Earth and transporting it to the lunar surface.

Now, thanks to recent research performed aboard the International Space Station, we have a much better idea of what to expect when those first batches of locally-sourced concrete are mixed up on the Moon or Mars. Of course, like most things related to spaceflight, the reality has proved to be a bit more complex than expected.

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What On Earth Is A Pickle Fork And Why Is It Adding To Boeing’s 737 Woes?

It’s fair to say that 2019 has not been a good year for the aircraft manufacturer Boeing, as its new 737 MAX aircraft has been revealed to contain a software fault that could cause the aircraft to enter a dive and crash. Now stories are circulating of another issue with the 737, some of the so-called “Pickle forks” in the earlier 737NG aircraft have been found to develop cracks.

It’s a concerning story and there are myriad theories surrounding its origin but it should also have a reassuring angle: the painstaking system of maintenance checks that underpins the aviation industry has worked as intended. This problem has been identified before any catastrophic failures have occurred. It’s not the story Boeing needs at the moment, but they and the regulators will no doubt be working hard to produce a new design and ensure that it is fitted to aircraft.

The Role of the Pickle Fork

For those of us who do not work in aviation though it presents a question: what on earth is a pickle fork? The coverage of the story tells us it’s something to do with attaching the wing to the fuselage, but without a handy 737 to open up and take a look at we’re none the wiser.

Fortunately there’s a comprehensive description of one along with a review of wing attachment technologies from Boeing themselves, and it can be found in one of their patents. US9399508B2 is concerned with an active suspension system for wing-fuselage mounts and is a fascinating read in itself, but the part we are concerned with is a description of existing wing fixtures on page 12 of the patent PDF.

A cross-section of the aircraft wing fixing, in which we've highlighted the role of the pickle forks. (Boeing)
A cross-section of the aircraft wing fixing, in which we’ve highlighted the role of the pickle forks. (Boeing)

The pickle fork is an assembly so named because of its resemblance to the kitchen utensil, which attaches firmly to each side of the fuselage and has two prongs that extend below it where they are attached to the wing spar.

For the curious engineer with no aviation experience the question is further answered by the patent’s figure 2, which provides a handy cross-section. The other wing attachment they discuss involves the use of pins, leading to the point of the patented invention. Conventional wing fixings transmit the forces from the wing to the fuselage as a rigid unit, requiring the fuselage to be substantial enough to handle those forces and presenting a problem for designers of larger aircraft. The active suspension system is designed to mitigate this, and we’d be fascinated to hear from any readers in the comments who might be able to tell us more.

We think it’s empowering that a science-minded general public can look more deeply at a component singled out in a news report by digging into the explanation in the Boeing patent. We don’t envy the Boeing engineers in their task as they work to produce a replacement, and we hope to hear of their solution as it appears.

[via Hacker News]

[Header image: AMX Boeing 737 XA-PAM by Jean-Philippe Boulet CC-BY 3.0]

Gatwick Drone Incident: Police Still Clueless

Quietly released and speedily buried by Parliamentary wrangles over Brexit is the news that Sussex Police have exhausted all lines of inquiry  into the widely publicised drone sighting reports that caused London’s Gatwick Airport to be closed for several days last December. The county’s rozzers have ruled out 96 ‘people of interest’ and combed through 129 separate reports of drone activity, but admit that they are no closer to feeling any miscreant collars. There is no mention of either their claims at the time to have found drone wreckage, their earlier admissions that sightings might have been of police drones, or even that there might have been no drone involved at all.

Regular readers will know that we have reported extensively the sorry saga of official reactions to drone incidents, because we believe that major failings in reporting and investigation will accumulate to have an adverse effect on those many people in our community who fly multi-rotors. In today’s BBC report for example there is the assertion that 109 of the drone sightings came from “‘credible witnesses’ including a pilot and airport police” which while it sounds reassuring is we believe a dangerous route to follow because it implies that the quality of evidence is less important than its source. It is crucial to understand that multi-rotors are still a technology with which the vast majority of the population are still unfamiliar, and simply because a witness is a police officer or a pilot does not make them a drone expert whose evidence is above scrutiny.

Whichever stand you take on the drone sightings at Gatwick and in other places it is clear that Sussex Police do not emerge from this smelling of roses and that their investigation has been chaotic and inept from the start. We believe that there should be a public inquiry into the whole mess, so that those embarrassing parts of it which they and other agencies are so anxious to quietly forget can be subjected to scrutiny. We do not however expect this to happen any time soon.

Keystone Kops header image: Mack Sennett Studios [Public domain].

Ask Hackaday: What Good Is A Robot Dog?

It is said that Benjamin Franklin, while watching the first manned flight of a hot air balloon by the Montgolfier brothers in Paris in 1783, responded when questioned as to the practical value of such a thing, “Of what practical use is a new-born baby?” Dr. Franklin certainly had a knack for getting to the heart of an issue.

Much the same can be said for Spot, the extremely videogenic dog-like robot that Boston Dynamics has been teasing for years. It appears that the wait for a production version of the robot is at least partially over, and that Spot (once known as Spot Mini) will soon be available for purchase by “select partners” who “have a compelling use case or a development team that [Boston Dynamics] believe can do something really interesting with the robot,” according to VP of business development Michael Perry.

The qualification of potential purchasers will certainly limit the pool of early adopters, as will the price tag, which is said to be as much as a new car – and a nice one. So it’s not likely that one will show up in a YouTube teardown video soon, so until the day that Dave Jones manages to find one in his magic Australian dumpster, we’ll have to entertain ourselves by trying to answer a simple question: Of what practical use is a robotic dog?

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