Creating A PCB In Everything: Eagle, Part 1

September 22, 2016 by Brian Benchoff 57 Comments

For the first in a series of posts describing how to make a PCB, we’re going with Eagle. Eagle CAD has been around since the days of DOS, and has received numerous updates over the years. Until KiCad started getting good a few years ago, Eagle CAD was the de facto standard PCB design software for hobbyist projects. Sparkfun uses it, Adafruit uses it, and Dangerous Prototypes uses it. The reason for Eagle’s dominance in a market where people don’t want to pay for software is the free, non-commercial and educational licenses. These free licenses give you the ability to build a board big enough and complex enough for 90% of hobbyist projects.

Of course, it should be mentioned that Eagle was recently acquired by Autodesk. The free licenses will remain, and right now, it seems obvious Eagle will become Autodesk’s pro-level circuit and board design software.

Personally, I learned PCB design on Eagle. After a few years, I quickly learned how limited even the professional version of Eagle was. At that point, the only option was to learn KiCad. Now that Eagle is in the hands of Autodesk, and I am very confident Eagle is about to get really, really good, I no longer have the desire to learn KiCad.

With the introduction out of the way, let’s get down to making a PCB in Eagle.

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How To Run A Pagekite Server To Expose Your Raspberry Pi

September 21, 2016 by Al Williams 9 Comments

Last time I showed you how to expose a web service on a Raspberry Pi (or, actually, any kind of device) by using a reverse proxy from Pagekite. On your Pi, you just need a simple Python script. However, it also depends on the Pagekite server, which isn’t always convenient. There are limits to the free service, and you don’t control the entire thing. The good news is twofold: the same Python script you use to set up the client-side can also set up a server. The other good news is the entire thing is open source.

In practical terms, then, if you have a computer that is always on and has an IP address that can be found on the public internet, you can run your own Pagekite server (they call it a front end) and service your own backends.

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Expose Your Raspberry Pi On Any Network

September 20, 2016 by Al Williams 42 Comments

Everyone’s talking about the Internet of Things (IoT) these days. If you are a long-time Hackaday reader, I’d imagine you are like me and thinking: “so what?” We’ve been building network-connected embedded systems for years. Back in 2003, I wrote a book called Embedded Internet Design — save your money, it is way out of date now and the hardware it describes is all obsolete. But my point is, the Internet of Things isn’t a child of this decade. Only the name is.

The big news — if you can call it that — is that the network is virtually everywhere. That means you can connect things you never would have before. It also means you get a lot of data you have to find a reason to use. Back in 2003, it wasn’t always easy to get a board on the Internet. The TINI boards I used (later named MxTNI) had an Ethernet port. But your toaster or washing machine probably didn’t have a cable next to it in those days.

Today boards like the Raspberry Pi, the Beagle Bone, and their many imitators make it easy to get a small functioning computer on the network — wired or wireless. And wireless is everywhere. If it isn’t, you can do 3G or 4G. If you are out in the sticks, you can consider satellite. All of these options are cheaper than ever before.

The Problem

There’s still one problem. Sure, the network is everywhere. But that network is decidedly slanted at letting you get to the outside world. Want to read CNN or watch Netflix? Sure. But turning your computer into a server is a little different. Most low-cost network options are asymmetrical. They download faster than they upload. You can’t do much about that except throw more money at your network provider. But also, most inexpensive options expose one IP address to the world and then do Network Address Translation (NAT) to distribute service to local devices like PCs, phones, and tablets. What’s worse is, you share that public address with others, so your IP address is subject to change on a whim.

What do you do if you want to put a Raspberry Pi, for example, on a network and expose it? If you control the whole network, it isn’t that hard. You usually use some kind of dynamic DNS service that lets the Pi (or any computer) tell a well-known server its current IP address (see figure below).

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Take Your PCBs From Good To Great: Toner Transfer

September 12, 2016 by Elliot Williams 98 Comments

dscf8697 — One-offs that I never would have gotten professionally made, but that were infinitely handy during development

A lot of us make circuit boards at home. I find it a useful skill to have in my bag of tricks for intermediate steps along the way to a finished project, even if the finished version is going to be sent out to a PCB fab. When I need a breakout board that meshes with other development tools, for instance, there’s nothing like being able to whip something up that plugs right in. Doing it quickly, and getting on with the rest of the project instead of placing an order and waiting for delivery, helps keep me in the flow.

Toner transfer is by far the fastest way to make a circuit board at home — simply print the circuit out on a laser printer, iron it onto the copper, and etch. When it works, it’s awesome. When it doesn’t, it can be a hair-pulling exercise in figuring out which of myriad factors are misaligned.

For a long time now, I’ve been using a method that’s very reliable and repeatable. Recently, I’ve been tweaking a bit on the performance of the system, and I thought I’d share what I’ve got. At the moment, I’m able to very reliably produce boards with 6 mil (0.15 mm) traces and 8 mil (0.20 mm) spacing. With a little care in post-production, 4 mil / 6 mil is entirely plausible.

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How To Use Docker To Cross Compile For Raspberry Pi (and More)

September 1, 2016 by Al Williams 17 Comments

It used to be tedious to set up a cross compile environment. Sure you can compile on the Raspberry Pi itself, but sometimes you want to use your big computer — and you can use it when your Pi is not on hand like when on an airplane with a laptop. It can be tricky to set up a cross compiler for any build tools, but if you go through one simple step, it becomes super easy regardless of what your real computer looks like. That one step is to install Docker.

Docker is available for Linux, Windows, and Mac OS. It allows developers to build images that are essentially preconfigured Linux environments that run some service. Like a virtual machine, these images can run together without interfering with each other. Unlike a virtual machine, Docker containers (the running software) are lightweight because they share the same underlying kernel and hardware of the computer.

The reality is, setting up the Raspberry Pi build environment isn’t any easier. It is just that with Docker, someone else has already done the work for you and you can automatically grab their setup and keep it up to date. If you are already running Linux, your package manager probably makes the process pretty easy too (see [Rud Merriam’s] post on that process). However, the nice thing about the images is it is a complete isolated environment that can move from machine to machine and from platform to platform (the Windows and Mac platforms use a variety of techniques to run the Linux software, but it is done transparently).

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Circuit Design? Spread The Joy

August 31, 2016 by Al Williams 30 Comments

Accountants and MBAs use spreadsheets to play “what if” scenarios with business and financial data. Can you do the same thing with electronic circuits? The answer–perhaps not surprisingly–is yes.

Consider this simple common emitter amplifier (I modeled it in PartSim, if you’d like to open it):

In this particular case, there are several key design parameters. The beta of the transistor (current gain) is 220. The amplifier has an overall voltage gain of about 3 (30/10). I say about, because unless the transistor is ideal, it won’t be quite that. The supply voltage (Vcc) is 12 volts and I wanted the collector voltage (VC) to idle at 6V to allow the maximum possible positive and negative swing. I wanted the collector current (IC) to be 200mA.

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Tips For Buying Your First Milling Machine

August 17, 2016 by Cameron Coward 100 Comments

If you’re interested in making things (and since you’re reading this, we’re going to assume you are), you’ve almost certainly felt a desire to make metal parts. 3D printers are great, but have a lot of drawbacks: limited material options, lack of precision, and long printing times. If you want metal parts that adhere to even moderately tight tolerances, a milling machine is your only practical option. There is, after all, a very good reason that they’re essential to manufacturing.

However, it can be difficult to know where to start for the hobbyist who doesn’t have machining experience. What kind of milling machine should you get? Should you buy new or used? What the heck is 3-phase power, and can you get it? These questions, among many others, can be positively overwhelming to the uninitiated. Luckily, we — your friends at Hackaday — are here to help give you some direction. So, if you’re ready to learn, then read on! Already an expert? Leave some tips of your own in the comments!

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