BeagleBone Green, Now Wireless

May 21, 2016 by Brian Benchoff 31 Comments

Over the past few years, the BeagleBone ecosystem has grown from the original BeagleBone White, followed two years later by the BeagleBone Black. The Black was the killer board of the BeagleBone family, and for a time wasn’t available anywhere at any price. TI has been kind to the SoC used in the BeagleBone, leading to last year’s release of the BeagleBone Green, The robotics-focused BeagleBone Blue, and the very recent announcement of a BeagleBone on a chip. All these boards have about the same capabilities, targeted towards different use cases; the BeagleBone on a Chip is a single module that can be dropped into an Eagle schematic. The BeagleBone Green is meant to be the low-cost that plays nicely with Seeed Studio’s Grove connectors. They’re all variations on a theme, and until now, wireless hasn’t been a built-in option.

This weekend at Maker Faire, Seeed Studio is showing off their latest edition of the BeagleBone Green. It’s the BeagleBone Green Wireless, and includes 802.11 b/g/n, and Bluetooth 4.1 LE.

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Hackaday’s Fun With International Mains Plugs And Sockets

May 19, 2016 by Jenny List 205 Comments

When we recently covered the topic of high voltage safety with respect to mains powered equipment, we attracted a huge number of your comments but left out a key piece of the puzzle. We take our mains plugs and sockets for granted as part of the everyday background of our lives, but have we ever considered them in detail? Their various features, and their astonishing and sometimes baffling diversity across the world.

When you announce that you are going to talk in detail about global mains connectors, it is difficult not to have an air of Sheldon Cooper’s Fun With Flags about you. But jokes and the lack of a co-starring Mayim Bialik aside, there is a tale to be told about their history and diversity, and there are also lessons to be taken on board about their safety. Continue reading “Hackaday’s Fun With International Mains Plugs And Sockets” →

It’s Time For Direct Metal 3D-Printing

May 19, 2016 by Moritz Walter 75 Comments

It’s tough times for 3D-printing. Stratasys got burned on Makerbot, trustful backers got burned on the Peachy Printer meltdown, I burned my finger on a brand new hotend just yesterday, and that’s only the more recent events. In recent years more than a few startups embarked on the challenge of developing a piece of 3D printing technology that would make a difference. More colors, more materials, more reliable, bigger, faster, cheaper, easier to use. There was even a metal 3D printing startup, MatterFab, which pulled off a functional prototype of a low-cost metal-powder-laser-melting 3D printer, securing $13M in funding, and disappearing silently, poof.

This is just the children’s corner of the mall, and the grown-ups have really just begun pulling out their titanium credit cards. General Electric is on track to introduce 3D printed, FAA-approved fuel nozzles into its aircraft jet engines, Airbus is heading for 3D-printed, lightweight components and interior, and SpaceX has already sent rockets with 3D printed Main Oxidizer Valves (MOV) into orbit, aiming to make the SuperDraco the first fully 3D printed rocket engine. Direct metal 3D printing is transitioning from the experimental research phase to production, and it’s interesting to see how and why large industries, well, disrupt themselves.

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The Art And Science Of Bending Sheet Metal

May 18, 2016 by Moritz Walter 50 Comments

A motor mount. A sturdy enclosure. A 43.7° bracket. The average hack requires at least one angled metal part, and the best tool to make one is still the good ol’ press brake. Bending parts requires a few extra thoughts in the design and layout of the flat patterns, so if you want to know about bend allowances, bend deduction and how to bend accurate parts even without a press, read on.

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Beyond WD-40: Lubes For The Home Shop

May 17, 2016 by Dan Maloney 134 Comments

If your shop is anything like mine, you’ve got a large selection of colorful cans claiming to contain the best and absolutely only lubricant you’ll ever need. I’ve been sucked in by the marketing more times than I care to admit, hoping that the next product will really set itself apart from the others and magically unstick all the stuck stuff in my mechanical life. It never happens, though, and in the end I generally find myself reaching for the familiar blue and yellow can of WD-40 for just about every job.

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Working With Mains Voltage: The Electrifying Conclusion!

May 16, 2016 by Jenny List 28 Comments

This is the second in a two-part series looking at safety when experimenting with mains-voltage electronic equipment, including the voltages you might find derived from a mains supply but not extending to multi-kilovolt EHT except in passing. In the first part we looked at the safety aspects of your bench, protecting yourself from the mains supply, ensuring your tools and instruments are adequate for the voltages in hand, and finally with your mental approach to a piece of high-voltage equipment.

The mental part is the hard part, because that involves knowing a lot about the inner life of the mains-voltage design. So in this second article on mains voltages, we’ll look into where the higher voltages live inside consumer electronics.

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Why Kickstarter Products Fail

May 16, 2016 by Bob Baddeley 68 Comments

It seems every week we report on Kickstarter campaigns that fail in extraordinary fashion. And yet there are templates for their failure; stories that are told and retold. These stereotypical faceplants can be avoided. And they are of course not limited to Kickstarter, but apply to all Crowd Funding platforms. Let me list the many failure modes of crowdfunding a product. Learn from these tropes and maybe we can break out of this cycle of despair.

Failure Out of the Gate

You don’t hear about these failures, and that’s the point. These are crowd funded projects that launch into the abyss and don’t get any wings through printed word or exposure. They may have a stellar product, an impressive engineering team, and a 100% likelihood of being able to deliver, but the project doesn’t get noticed and it dies. Coolest Cooler, the project that raised $13 million, failed miserably the first time they ran a campaign. It was the second attempt that got traction.

The solution is to have a mailing list of interested people are ready to purchase the moment you launch, and share to everyone they know. Reach out to blogs and news organizations a month early with a press package and a pitch catered to their specific audience. Press releases get tossed. Have a good reason why this thing is relevant to their audience. Offer an exclusive to a big news site that is your target market.

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