Ask Hackaday: How Do You Make Front Panels?

June 20, 2024 by Al Williams 49 Comments

We’ll admit it. The closer a project is to completion, the less enthusiasm we have for it. Once the main design is clearly going to work on a breadboard, we’re ready to move on to the next one. We don’t mind the PCB layout, especially with modern tools. However, once the board is done, you have to do the case. Paradoxically, this was easier in the old days because you just picked some stock box, drilled some holes, and while it looked terrible, it was relatively easy.

Today, the bar is much higher. You’ll probably 3D print or laser cut an enclosure. If it looks no better than what you did in the 1970s, you won’t win many admirers. We routinely cover projects that could easily pass for commercial products. So how do you do it?

The Parts

The enclosure may even be the easy part. There are plenty of scripts and generators that will make you a nice box that meets your specifications. You can probably even get the holes made as you build. Back in the day, it was a challenge to cut odd-shaped holes for things like serial port connectors. Now, no problem. The printer or laser will just make a hole with any shape you like. You may even want to try a new angle on 3D printing.

Mounting the PCB isn’t that hard, either. With 3D printing, you can create standoffs, but even if you laser cut, you can easily use conventional standoffs. In a pinch, we’ve used long bolts with nuts.

The real problem, it seems to us, is the front panel. Only Star Trek can get away with front panels containing a bunch of knobs and dials with no markings. And although we call them “front” panels, sometimes you need markings on the back or even the sides, too. Continue reading “Ask Hackaday: How Do You Make Front Panels?” →

FLOSS Weekly Episode 788: Matrix, It’s Git, For Communications

June 19, 2024 by Jonathan Bennett 6 Comments

This week Jonathan Bennett and Simon Phipps chat with Matthew Hodgson and Josh Simmons about Matrix, the open source decentralized communications platform. How is Matrix a Git for Communications? Are the new EU and UK laws going to be a problem? And how is the Matrix project connected with the Element company?

Continue reading “FLOSS Weekly Episode 788: Matrix, It’s Git, For Communications” →

Linux Fu: Kernel Modules Have Privileges

June 19, 2024 by Al Williams 13 Comments

I did something recently I haven’t done in a long time: I recompiled the Linux kernel. There was a time when this was a common occurrence. You might want a feature that the default kernel didn’t support, or you might have an odd piece of hardware. But these days, in almost all the cases where you need something like this, you’ll use loadable kernel modules (LKM) instead. These are modules that the kernel can load and unload at run time, which means you can add that new device or strange file system without having to rebuild or even restart the kernel.

Normally, when you write programs for Linux, they don’t have any special permissions. You typically can’t do direct port I/O, for example, or arbitrarily access memory. The kernel, however, including modules, has no such restriction. That can make debugging modules tricky because you can easily bring the system to its knees. If possible, you might think about developing on a virtual machine until you have what you want. That way, an errant module just brings down your virtual machine. Continue reading “Linux Fu: Kernel Modules Have Privileges” →

PCB Design Review: Switching Regulator Edition

June 18, 2024 by Arya Voronova 18 Comments

This article was prompted by a friend of mine asking for help on a board with an ESP32 heart. The board outputs 2.1 V instead of 3.3 V, and it doesn’t seem like incorrectly calculated feedback resistors are to blame – let’s take a look at the layout. Then, let’s also take a look at a recently sent in design review entry, based on an IC that looks perfect for all your portable Raspberry Pi needs!

What Could Have Gone Wrong?

Here’s the board in all its two-layer glory. This is the kind of board you can use to drive 5 V or 12 V Neopixel strips with a firmware like WLED – exactly the kind of gadget you’ll want to use for LED strip experiments! 3.3 V power is provided by a Texas Instruments TPS54308 IC, and it’s the one misfiring, so let’s take a look.

Continue reading “PCB Design Review: Switching Regulator Edition” →

Hackaday Links: June 16, 2024

June 16, 2024 by Dan Maloney 16 Comments

Attention, slackers — if you do remote work for a financial institution, using a mouse jiggler might not be the best career move. That’s what a dozen people learned this week as they became former employees of Wells Fargo after allegedly being caught “simulating keyboard activity” while working remotely. Having now spent more than twice as many years working either hybrid or fully remote, we get it; sometimes, you’ve just got to step away from the keyboard for a bit. But we’ve never once felt the need to create the “impression of active work” during those absences. Perhaps that’s because we’ve never worked in a regulated environment like financial services.

For our part, we’re curious as to how the bank detected the use of a jiggler. The linked article mentions that regulators recently tightened rules that require employers to treat an employee’s home as a “non-branch location” subject to periodic inspection. More than enough reason to quit, in our opinion, but perhaps they sent someone snooping? More likely, the activity simulators were discovered by technical means. The article contains a helpful tip to avoid powering a jiggler from the computer’s USB, which implies detecting the device over the port. Our guess is that Wells tracks mouse and keyboard activity and compares it against a machine-learning model to look for signs of slacking.

Continue reading “Hackaday Links: June 16, 2024” →

Giant Brains, Or Machines That Think

June 15, 2024 by Elliot Williams 8 Comments

Last week, I stumbled on a marvelous book: “Giant Brains; or, Machines That Think” by Edmund Callis Berkeley. What’s really fun about it is the way it sounds like it could be written just this year – waxing speculatively about the future when machines do our thinking for us. Except it was written in 1949, and the “thinking machines” are early proto-computers that use relays (relays!) for their logic elements. But you need to understand that back then, they could calculate ten times faster than any person, and they would work tirelessly day and night, as long as their motors keep turning and their contacts don’t get corroded.

But once you get past the futuristic speculation, there’s actually a lot of detail about how the then-cutting-edge machines worked. Circuit diagrams of logic units from both the relay computers and the brand-new vacuum tube machines are on display, as are drawings of the tricky bits of purely mechanical computers. There is even a diagram of the mercury delay line, and an explanation of how circulating audio pulses through the medium could be used as a form of memory.

All in all, it’s a wonderful glimpse at the earliest of computers, with enough detail that you could probably build something along those lines with a little moxie and a few thousands of relays. This grounded reality, coupled with the fantastic visions of where computers would be going, make a marvelous accompaniment to a lot of the breathless hype around AI these days. Recommended reading!

Hackaday Podcast Episode 275: Mud Pulse Telemetry, 3D Printed Gears In Detail, And Display Hacking In Our Future

June 14, 2024 by Tom Nardi No comments

Join Hackaday Editors Elliot Williams and Tom Nardi for a review of the best stories to grace the front page of Hackaday this week. Things kick off with the news about Raspberry Pi going public, and what that might mean for everyone’s favorite single-board computer. From there they’ll cover the technology behind communicating through mud, DIY pressure vessels, pushing the 1983 TRS-80 Model 100 to its limits, and the reality of 3D printing how that the hype has subsided. You’ll also hear about modifying Nissan’s electric vehicles, bringing new life to one of the GameCube’s oddest peripherals, and an unusually intelligent kayak.

The episode wraps up with some interesting (or depressing) numbers that put into perspective just how much copper is hiding in our increasingly unused telephone network, and a look at how hardware hackers can bend the display technology that’s used in almost all modern consumer electronics to our advantage.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Grab the Collector’s Edition MP3 of this week’s episode right here. Certificate of authenticity not included.