Ball and socket helping hands

Printed It: Do More With Lockable Ball And Socket Helping Hands

In one hand you hold the soldering iron, in the other the solder, and in two more hands the parts you’re trying to solder together. Clearly this is a case where helping hands could be useful.

Magnifying glass with helping hands
Magnifying glass with helping hands

Luckily helping hands are easy to make, coolant hoses will do the job at under $10. Attach alligator clips to one end, mount them on some sort of base, and you’re done. Alternatively, you can steal the legs from an “octopus” tripod normally used for cell phones. So why would you 3D print them?

One reason is to take advantage of standardized, open source creativity. Anyone can share a model of their design for all to use as is, or to modify for their needs. A case in point is the ball and socket model which I downloaded for a helping hand. I then drew up and printed a magnifying glass holder with a matching socket, made a variation of the ball and socket joint, and came up with a magnetic holder with matching ball. Let’s takea  look at what worked well and what didn’t.

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Friday Hack Chat: How Do You Collaborate With Hardware?

The world of Open Source software is built on collaboration. In one corner of the world, someone can fix a bug in a piece of software, and push it up to the gits. In another part of the world, someone else can put that fix into the next release, and soon everyone has newer, better software. The Internet, or the ability to rapidly transmit text and binary files, has made this all possible.

Hardware is another story. There’s a financial barrier to entry. Not only do you need a meter and a good iron, you’re probably going to need oscilloscopes, logic analyzers, and a bunch of other expensive tools. You’ll need to buy your BOM. If you’re using a PIC, it might be a good idea to buy the good compiler. Hardware is hard and expensive, and all those software devs who complain don’t know what they’re talking about. Collaborating on hardware is much more difficult than pushing some code up to the cloud.

For this week’s Hack Chat, we’re going to be talking about collaborating on hardware projects. This is a deep dive on how to make collaboration with physical objects work, and this week we’re going to be learning from some of the best.

Our guests for this week’s Hack Chat are Pete Dokter and Toni Klopfenstein of SparkFun Electronics. Pete is formerly the Director of Engineering at SparkFun and now the Brand Ambassador for SparkFun Electronics. He hosts the According to Pete video series expounding on various engineering principles and seriously needs a silverburst Les Paul and a Sunn Model T. Toni is currently the product development manager at SparkFun. She’s served on the Open Source Hardware Association Board and participates in the Open Hardware Summit yearly. In her free time, she spends fifty weeks out of the year finding dust in her art and electronics projects.

During this chat, we’re going to be discussing what makes a collaborative hardware project, how to make distributed development work for your team, and the limits of what you can do with several hardware engineers separated by thousands of miles. This is a hard problem, much harder than a distributed team of software engineers, and a fantastic discussion for all.

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Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat is going down Friday, February 9th at noon, Pacific time. Time Zones got you down? Here’s a handy countdown timer!

Click that speech bubble to the left, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

3D Printering: Printing Sticks For A PLA Hot Glue Gun

When is a hot glue stick not a hot glue stick? When it’s PLA, of course! A glue gun that dispenses molten PLA instead of hot glue turned out to be a handy tool for joining 3D-printed objects together, once I had figured out how to print my own “glue” sticks out of PLA. The result is a bit like a plus-sized 3D-printing pen, but much simpler and capable of much heavier extrusion. But it wasn’t quite as simple as shoving scrap PLA into a hot glue gun and mashing the trigger; a few glitches needed to be ironed out.

Why Use a Glue Gun for PLA?

Some solutions come from no more than looking at two dissimilar things while in the right mindset, and realizing they can be mashed together. In this case I had recently segmented a large, hollow, 3D model into smaller 3D-printer-sized pieces and printed them all out, but found myself with a problem. I now had a large number of curved, thin-walled pieces that needed to be connected flush with one another. These were essentially butt joints on all sides — the weakest kind of joint — offering very little surface for gluing. On top of it all, the curved surfaces meant clamping was impractical, and any movement of the pieces while gluing would result in other pieces not lining up.

An advantage was that only the outside of my hollow model was a presentation surface; the inside could be ugly. A hot glue gun is worth considering for a job like this. The idea would be to hold two pieces with the presentation sides lined up properly with each other, then anchor the seams together by applying melted glue on the inside (non-presentation) side of the joint. Let the hot glue cool and harden, and repeat. It’s a workable process, but I felt that hot glue just wasn’t the right thing to use in this case. Hot glue can be slow to cool completely, and will always have a bit of flexibility to it. I wanted to work fast, and I wanted the joints to be hard and stiff. What I really wanted was melted PLA instead of glue, but I had no way to do it. Friction welding the 3D-printed pieces was a possibility but I doubted how maneuverable my rotary tool would be in awkward orientations. I was considering ordering a 3D-printing pen to use as a small PLA spot welder when I laid eyes on my cheap desktop glue gun.

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Hackaday Links: February 4th, 2018

Here’s something remarkably displeasant. Can you cook a steak with glue? [Dom] and [Chris] from ExplosiveDischarge have cooked a steak using a huge, huge amount of two-part epoxy. The chemistry behind this is just the exothermic reaction when two-part epoxy kicks off, and yes, the steak (a very thin cut) was sufficiently wrapped and protected from the hot sticky goo. What were the results? An overcooked steak, actually. This isn’t a sous vide setup where the temperature ramps up to 50°C and stays there — the temperature actually hit 80°C at its peak. There are a few ways to fix this, either by getting a thicker cut of steak, adding some bizarre water cooling setup to keep the temperature plateaued at a reasonable temperature.

This is your weekly reminder for the Repairs You Can Print contest.

We’ve got a twofer for awesome remote-controlled hovering stuff. The first is a 1:8 scale Harrier. This plane designed and built by [Joel Vlashof] will be a reasonably accurate model of a Harrier, capable of VTOL. It’s built around a huge 130mm EDF, powered by 2x6s lipos, and stabilized with a kk2.1 flight controller with VTOL software. This is as accurate a Harrier that you’re going to get in such a small format, and has the cool little spinny vanes that allow the beast to transition from vertical to horizontal flight.

Want some more cool hovering things? [Tom Stanton] is building a remote controlled Chinook. Yes, that helicopter with two main rotors. The usual way of doing this is with proper helicopter control systems like collectives and Jesus nuts. [Tom]’s building this version with standard quadcopter technology, mounting a motor to a servo, and doubling it up, and mounting it on a frame. In effect, this RC Chinook is the tail boom of a tricopter doubled up on a single frame. It does fly, and he’s even built a neat foamboard body for it.

SpaceX’s Falcon Heavy is going to do something next Tuesday, sometime in the afternoon, east coast time. Whatever happens, it’s going to be spectacular.

Hey, it’s time for a poll. I need to decide between ‘tide pod’ and ‘solo jazz’. For what I’m doing, the cost and effort are the same, I just need to know which is more aesthetic, cool, or whatever. Right now it’s 50:50. One must be crowned victorious!

Here’s the stupidest thing you’re going to see all year. That’s someone looping a quadcopter in front of a Frontier A320 (Probably. Seems too big for a 319 and too small for a 321) on approach. This guy is 3.6 miles East of runway 25L at McCarran Internation in Las Vegas, at an altitude far above the 400-foot limit. Judging from the video and the wingspan, this quad came within 200 feet of a plane carrying at least 150 people. It’s the stupidest thing you’ve ever seen, so don’t do it. It’ll be great to see the guy responsible for this in jail.

Friday Hack Chat: Circuit Python

Back in the olden days, if you wanted to learn how to program a computer, you used the BASIC interpreter stored in ROM. This is how an entire generation of devs learned how to program. Now, home computers do not exist, there is no programming language stored in ROM, and no one should inflict JavaScript on 8-year-olds. What is the default, My First Programming Language™ today? Python. And now it’s on microcontrollers.

For this week’s Hack Chat on hackaday.io, we’re going to be talking all about Circuit Python. Circuit Python is based on the Open Source MicroPython, a Python 3 interpreter that implements a subset of the Python language on microcontrollers and other constrained environments. It is the spiritual successor of BASIC on every computer: MicroPython has an interactive prompt, arbitrary precision integers, closures, lists, and more. All of this fits on a microcontroller with 256 kB of code space and 16 k of RAM.

Our guests for this week’s Hack Chat will be [Scott Shawcroft] and [Dan Halbert] from Adafruit. [Scott] started working on MicroPython with Adafruit in September 2016 and has led the renamed CircuitPython effort ever since. [Dan] started working on CircuitPython in early 2017 and joined Adafruit in August of that year. [Dan], by the way, is the original author of the ‘more’ command in UNIX.

For this Hack Chat, we’re going to be talking about CircuitPython, its history, current boards that support the project, and the end goals for CircuitPython. We’ll be talking about future plans, what will be supported in the future, and asking any technical questions about CircuitPython.

join-hack-chat

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat is going down Friday, February 2nd at noon, Pacific time. Time Zones got you down? Here’s a handy countdown timer!

Click that speech bubble to the left, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

Making The Case For Open Source Medical Devices

Engineering for medical, automotive, and aerospace is highly regulated. It’s not difficult to see why: lives are often at stake when devices in these fields fail. The cost of certifying and working within established regulations is not insignificant and this is likely the main reason we don’t see a lot of work on Open Hardware in these areas.

Ashwin K. Whitchurch wants to change this and see the introduction of simple but important Open Source medical devices for those who will benefit the most from them. His talk at the Hackaday Superconference explores the possible benefits of Open Medical devices and the challenges that need to be solved for success.

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New Part Day: I2C In, Charlieplexed LEDs Out

It seems that most of the electrical engineering covered on Hackaday concerns exactly one problem domain: how to blink a bunch of LEDs furiously. There are plenty of LED drivers out there, but one of the more interesting in recent memory came from ISSI in the form of a chip that turns I2C into a Charlieplexed LED array. You may have seen this chip — the IS31FL3731 — in the form of an Adafruit LED matrix and some stupid thing some idiot made, but with it you’re only ever going to get 144 LEDs in an array, not enough if you want real blinky bling.

Now ISSI has released a more capable chip that turns I2C into many more Charlieplexed LEDs. The IS31FL3741 will drive up to 351 LEDs in a 39×9 matrix, or if you’re really clever, an 18×18 single color LED matrix.

Features of this chip include reverse/short detection for each individual LED, 8-bit PWM, dimming functions, a de-ghosting feature that guarantees a LED is either on or off, a configurable row/column matrix, and a few other handy tools that you would like to see in a LED matrix driver chip. The most impressive chip in this series will be available for under $2/piece in quantities of 2500, although unlike the IS31FL3731, it appears this new chip will only be available in a QFN package.

Speaking from experience, this is a really great chip for driving a whole boatload of LEDs, provided you have a pick and place machine. Yes, you can hand-solder a QFN and several hundred 0402 LEDs, but I wouldn’t recommend it. I really, really wouldn’t recommend it. That said, this is the perfect chip for maximum blinky bling, and the press material from ISSI gives us the great idea of using one of these chips as the backlight controller for RGB LED mechanical keyboards. That’s a great application, and the chip is pretty cheap, too.

You can check out ISSI’s blinky demo video of this chip below.

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