My DIY BB-8 interior

My DIY BB-8: Problems, Solutions, Lessons Learned

Imagine trying to make a ball-shaped robot that rolls in any direction but with a head that stays on. When I saw the BB-8 droid doing just that in the first Star Wars: The Force Awakens trailer, it was an interesting engineering challenge that I couldn’t resist. All the details for how I made it would fill a book, so here are the highlights: the problems I ran into, how I solved them and what I learned.

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Fail Of The Week: Pinewood Derby Cheat Fails Two Ways

Would you use your tech prowess to cheat at the Pinewood Derby? When your kid brings home that minimalist kit and expects you to help engineer a car that can beat all the others in the gravity-powered race, the temptation is there. But luckily, there are some events that don’t include the kiddies and the need for parents to assume the proper moral posture. When the whole point of the Pinewood Derby is to cheat, then you pull out all the stops, and you might try building an electrodynamic suspension hoverboard car.

Fortunately for [ch00ftech], the team-building Derby sponsored by his employer is a little looser with the rules than the usual event. Loose enough perhaps to try a magnetically levitating car. The aluminum track provided a perfect surface to leverage Lenz’s Law. [ch00ftech] tried different arrangements of coils and drivers in an attempt to at least reduce the friction between car and track, if not outright levitate it. Sadly, time ran out and physics had others ideas, so [ch00ftech], intent on cheating by any means, tried spoofing the track timing system with a ridiculous front bumper of IR LEDs. But even that didn’t work in the end, and poor [ch00f]’s car wound up in sixth place.

So what could [ch00ftech] had done better? Was he on the right course with levitation? Or was spoofing the sensors likely to have worked with better optics? Or should he have resorted to jet propulsion or a propeller drive? How would you cheat at the Pinewood Derby?


2013-09-05-Hackaday-Fail-tips-tileFail of the Week is a Hackaday column which celebrates failure as a learning tool. Help keep the fun rolling by writing about your own failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Awarding The 2016 Hackaday Prize

Saturday evening at the Hackaday SuperConference is reserved for the Hackaday Prize Party. Our engineering initiative each year, The Hackaday Prize, starts in the spring and ends in the fall. What happens in between is magic: thousands of engineers and engineering enthusiasts focus their skills on building something that matters. The top entries take home some pretty amazing prizes. At this year’s prize ceremony (seen below) we announced the five top entries which took home $200,000 in addition to the $100,000 already awarded to 100 final projects.

Check out the presentation which includes appearances by several of our amazing judges, then join us after the break for a bit more about this year’s Hackaday Prize.

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Controlling Your Instruments From A Computer: Doing Something Useful

Do you know how to harvest data from your bench tools, like plotting bandwidth from your oscilloscope with a computer? It’s actually pretty easy. Many bench tools make this easy using a standard protocol with USB to make the connection.

In the previous installment of this article we talked about the National Instruments VISA (Virtual Instrument Software Archetecture) standard for communicating with your instruments from a computer, and introduced its Python wrapper with a simple demonstration using a Raspberry Pi. We’ll now build on that modest start by describing a more useful application for a Raspberry Pi and a digital oscilloscope; we’ll plot the bandwidth of an RF filter. We’ll assume that you’ve read the previous installment and have both Python and the required libraries on your machine. In our case the computer is a Raspberry Pi and the instrument is a Rigol DS1054z, but similar techniques could be employed with other computers and instruments.

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Glues You Can Use: Adhesives For The Home Shop

A while back I looked at lubricants for the home shop, with an eye to the physics and chemistry behind lubrication. Talking about how to keep parts moving got me thinking about the other side of the equation – what’s the science behind sticking stuff together? Home shops have a lot of applications for adhesives, so it probably pays to know how they work so you can choose the right glue for the job. We’ll also take a look at a couple of broad classes of adhesives that are handy to have around the home shop. Continue reading “Glues You Can Use: Adhesives For The Home Shop”

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Hackaday Links: November 27, 2016

[Prusa]’s business is doing great. This year, he released the Prusa i3 Mk. 2, a four color upgrade to the printer, and sales are through the roof. There’s just one problem: Paypal just locked his funds. Prusa is turning away from Paypal and given Paypal’s history, this will eventually be worked out. Be warned, though: don’t use Paypal for your hardware business. We’ve seen this same story played out too many times before.

Those millennials are always on their phones. How do you get rid of that distraction? Airplane mode? No, that’s stupid. Put those phones in a metal box. It’s the exact same thing as airplane mode – which is free – but this extra special metal box costs $45 and ships in March. Is this metal box different from any other metal box, like a cookie tin, perhaps? Probably not.

Nothing to see here, folks.

The holidays are here, and it’s time for Cards Against Humanity to do something stupid with other people’s money. This year, they’re throwing money into a hole. No, really. People are contributing money to dig a gigantic hole. There’s a livestream of the digging. Five dollars lets the dig continue for another few seconds. Join in on the holiday spirit: throw your money into a hole.

You don’t want to throw your money into a hole? Buy some stuff on Tindie! There’s robots, CNC controllers, servo drivers, MIDI arpeggiators, USB testers, power supplies, blinky glowy things, and retro gaming stuff. Go plug your Raspberry Pi into some of these gizmos.

The Mechaduino is a board that clips onto a ubiquitous NEMA stepper motor to turn it into a servo motor.  It won 5th place in the Hackaday Prize last month, and we can’t wait to see it integrated into a closed-loop 3D printer. [Chris] came up with an Ethernet-enabled servo-stepper conversion, and now it’s a project on Kickstarter. Of course, you can buy a Mechaduino right now, making the future of stepper motor-controlled desktop CNC very interesting.

Individually addressable RGB LEDs exist, and we’re waiting for Clark Griswold to electrify his house in red, green, and blue. Until then, [Michel built a holiday ornament loaded up with 16 WS2812b LEDs. The star features caps and diodes to make everything work as it should and requires only three wires per star.

Ask Hackaday: What Should Father Christmas Bring From Shenzhen?

Imagine this, you have a friend who grew up in Shenzhen, China. The place from whence all your really cool electronics come these days. They speak Chinese in a way only someone born there can, and given that you know them through a shared interest in hardware hacking you can assume they know their way round those famous electronics marts of their home town.

Now, imagine that in a rash move, your friend has offered to pick up a few bits for you on their next trip home. A whole city-sized electronic candy store opens up in front of you, but what do you ask for them to seek out?

Before you continue, consider this. Why has Shenzhen become the powerhouse of electronic manufacturing (and everything else) that it is? Economists will give you pages of fascinating background, but if you want a simple answer it is that those electronics are produced for export, and that its citizens are only too happy to export them to you. Therefore if you want to get your hands on electronics from Shenzhen you do not need a friend who is a native of the city, all you need is a web browser and a PayPal account.

We have all become used to seeking out the cool stuff and eagerly waiting for a padded envelope from China Post a week or two later, so there are very few items that are worth putting a friend to the extra task of finding. At which point you realize that it is the candy store rather than the candy itself which is so alluring, and you ask your friend for a video walkthrough with commentary of their travels through the electronics marts. Oh, and maybe a Chinese Raspberry Pi with red solder resist, just for the collection.

If you had a friend about to board a plane to Shenzhen, what would you ask them to find for you that you can’t just buy for yourself online? Remember, nothing that’ll land them with awkward questions at either airport, nor anything that’ll land them with a hefty customs bill. That’s a very good way to end a friendship.

Huaqiangbei skyline image: Edward Rivens (PD) via Wikimedia Commons.