Internet Connected E-Paper Message Board

September 25, 2020 by Rich Hawkes 16 Comments

Are you still writing notes on paper and sticking them to the fridge like it’s the ’80s? Well, if you are, and you read this site, you’d probably like to upgrade to something a bit more 21st century. And, thanks to robot maker [James Bruton], you can leave your old, last century, message taking behind as he has a tutorial up showing you how to build an internet connected e-paper message display board. And, if you have a Raspberry Pi, an e-paper display and adapters just lying around doing nothing, then this project will cost you less than the buck that paper and a magnet will cost you.

Sarcasm aside, this is a pretty nice project. As mentioned, the base of this is a Raspberry Pi – [James] uses a Pi 4, but you could get away with an older, lower powered model as well. This powers the cheap(-ish) e-paper display he found online, which comes with the necessary adapters for the Pi, as well as a python library to write to the display. [James] uses a Google Sheet as the cloud storage for the message board, and there is some python code to access the cells in the Sheet and print them on the display if anything has changed. A cron job runs the script every 5 minutes to catch changes in the messages.

As with most of the projects that [James] does, he gives a good overview in the video and goes over the process of finding the hardware and writing and updating the script. He’s put the script and details as well as the CAD file for the frame he created for the project up on GitHub. [James] has been featured several times on the site before, check out some of his projects.

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Hard Disk Drives Have Made Precision Engineering Commonplace

September 23, 2020 by Maya Posch 50 Comments

Modern-day hard disk drives (HDDs) hold the interesting juxtaposition of being simultaneously the pinnacle of mass-produced, high-precision mechanical engineering, as well as the most scorned storage technology. Despite being called derogatory names such as ‘spinning rust’, most of these drives manage a lifetime of spinning ultra-smooth magnetic storage platters only nanometers removed from the recording and reading heads whose read arms are twitching around using actuators that manage to position the head precisely above the correct microscopic magnetic trace within milliseconds.

Despite decade after decade of more and more of these magnetic traces being crammed on a single square millimeter of these platters, and the simple read and write heads being replaced every few years by more and more complicated ones, hard drive reliability has gone up. The second quarter report from storage company Backblaze on their HDDs shows that the annual failure rate has gone significantly down compared to last year.

The question is whether this means that HDDs stand to become only more reliable over time, and how upcoming technologies like MAMR and HAMR may affect these metrics over the coming decades.

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What’s Inside An FPGA? Ken Shirriff Has (Again) The Answer

September 21, 2020 by Sven Gregori 13 Comments

FPGAs are somewhat the IPv6 of integrated circuits — they’ve been around longer than you might think, they let you do awesome things that people are intrigued by initially, but they’ve never really broke out of their niches until rather recently. There’s still a bit of a myth and mystery surrounding them, and as with any technology that has grown vastly in complexity over the years, it’s sometimes best to go back to its very beginning in order to understand it. Well, who’d be better at taking an extra close look at a chip than [Ken Shirriff], so in his latest endeavor, he reverse engineered the very first FPGA known to the world: the Xilinx XC2064.

If you ever wished for a breadboard-friendly FPGA, the XC2064 can scratch that itch, although with its modest 64 configurable logic blocks, there isn’t all that much else it can do — certainly not compared to even the smallest and cheapest of its modern successors. And that’s the beauty of this chip as a reverse engineering target, there’s nothing else than the core essence of an FPGA. After introducing the general concepts of FPGAs, [Ken] (who isn’t known to be too shy to decap a chip in order to look inside) continued in known manner with die pictures in order to map the internal components’ schematics to the actual silicon and to make sense of it all. His ultimate goal: to fully understand and dissect the XC2064’s bitstream.

Of course, reverse engineering FPGA bitstreams isn’t new, and with little doubt, building a toolchain based on its results helped to put Lattice on the map in the maker community (which they didn’t seem to value at first, but still soon enough). We probably won’t see the same happening for Xilinx, but who knows what [Ken]’s up to next, and what others will make of this.

This Ruggedized Raspberry Pi Was Built To Be Copied

September 14, 2020 by Tom Nardi 24 Comments

Over the last couple of years, we’ve seen a wave of impressive rugged mobile computing devices based on the ubiquitous Raspberry Pi. Sometimes they involve repurposing an existing heavy duty enclosure, and in others the Pi takes up residence in a 3D printed case which may or may not be as strong as it appears. In either event, they usually don’t lend themselves to duplication because of the time and expense involved in tracking down or printing all the parts required.

But the Raspberry Pi Quick Kit by [Jay Doscher] may change that. It represents what must surely be the simplest and fastest route to a building a rugged mobile ARM computer for your hacking adventures. Beyond the Pelican 1150 case that serves as the outer enclosure, you only need three printed parts and a handful of fasteners to complete the build. Of course you’ll need a Raspberry Pi and the official touch screen as well, but that’s sort of a given.

Electronics mounted to the 3D printed frame.

All of the electronics mount onto the three piece 3D printed frame, which is then press-fit into the opening of the Pelican case. Since you don’t need to pop any holes through the case itself, the assembled unit remains water and air tight. While [Jay] has recently shown off a very impressive 3D printed Pi enclosure, there’s really no beating a legitimate heavy duty storage case if you’re trying to protect the hardware.

When you want to use the Pi, just open the case and plug your power and accessories into the panel mount connectors under the display. There’s no integrated battery or keyboard on this build, but considering how small it is, that shouldn’t really come as a surprise.

[Jay] is targeting the Pi 4 for the Quick Kit, so that means WiFi and Bluetooth will come standard without the need for any external hardware. It looks like there might just be enough room to include an RTL-SDR receiver inside the case as well, but you’ll need to do a little redesigning of the 3D printed parts. If you do modify this design to pack in a few new tricks, we’d love to hear about it.

The Quick Kit is a greatly simplified version of the Raspberry Pi Recovery Kit that [Jay] unleashed on an unsuspecting world late last year. We’ve seen numerous variations on that original design sprout up since then, so we’re very interested to see what the response will be like to this much cheaper and easier to build version.

A Deep Dive Into The Sterzo Steering Plate

September 11, 2020 by Tom Nardi 15 Comments

Pedaling in place isn’t the most exciting pastime, so it’s no surprise that modern technology is being used to make the in-home biking experience a bit more interactive. With a stand on the rear wheel providing resistance, and a movable steering plate under the front to read the handlebar angle, you can now use your standard bike as the “controller” in a virtual environment provided by software such as Zwift.

Paving the way towards a DIY Sterzo clone

[Keith Wakeham] wanted to take a closer look at how Zwift communicated with his Sterzo steering device, and it turned into a pretty epic bout of exploration and reverse engineering. As the video after the break shows, he didn’t just go from sniffing the device’s proprietary Bluetooth Low Energy (BLE) communications protocol to figuring out how to emulate it in software so you could roll your own Zwift peripheral. He also tore the device apart, pulled the firmware from its microcontroller, and postulated how you could build your own low-cost clone device that would work with the existing software.

Even if you have absolutely zero interest in virtual biking, the video [Keith] has put together for this project is really a must watch. Have you ever wanted to sniff and reverse engineer BLE communications? Looking for a real-world example of pulling the firmware off of a consumer device? Maybe in the market for some tips on how to identify unknown ICs on a board? All of that, and quite a bit more, is covered in this nearly hour long hacking tour de force.

On the other hand, if you are interested in adding your own hardware to Zwift, then this look at getting an unsupported stationary bike working with it should be useful.

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Wooden Tank’s Movement Hinges On Hinges

September 9, 2020 by Brian McEvoy 28 Comments

When we first looked at this tank, we thought it was pretty cool. The sides are unpainted 1/2″ (12mm) plywood, so it is not flashy. The dimensions came from Google-fu-ing the heck out of the WWII Hetzer and scaling them to 1:6. What knocks our socks off is how much [Bret Tallent] made use of parts you would find in a hardware store or bicycle shop. He uses twin motors from electric bikes, and the wheels look like replacement shopping cart wheels. The best part is the treads, which are dozens of hinges fastened with pairs of bolts and nylon-insert nuts. Something is reassuring about knowing that a repair to your baby is no further than a bike ride.

We don’t know what started [Bret] on his path to sidewalk superiority, but we suspect he is cooped up like the rest of us and looking to express himself. Mini-Hetzer is not licensed by Power Wheels and never will be, so it probably won’t turn into a business anytime soon. There is a complete gallery starting with an empty plywood base, and the pictures tell the story of how this yard Jäger got to this point. There are plans to add a paintball gun and streaming video, so we’d advise that you don’t mess with the jack-o-lanterns on his block this year. Give his gallery a view and see if you don’t become inspired to cobble something clever from the hardware store too. Then, tell us about it.

Another creative hacker used wood for their tank body and the treads as well. If you like your treaded vehicles functional, we have one meant to taxi small planes over the tarmac.

DIY Relay Module Saves Time

September 6, 2020 by Bryan Cockfield 22 Comments

As any programmer could tell you, there’s significant value in automating a process that is performed often enough. The more times that process is used, the more it makes sense to automate it or at least improve its efficiency. This rule isn’t limited to software though; improvements to hardware design can also see improvements in efficiency as well. For that reason, [Hulk] designed a simple relay module in order to cut the amount of time he spends implementing this solution in his various other projects.

While driving a relay with a transistor is something fundamental, this project isn’t really about that per se. It’s about recognizing something that you do too much, and then designing that drudgery out of your projects. [Hulk] was able to design a PCB with 12 modules on it, presumably saving fabrication costs. He can then easily populate them with specific components as soon as he needs one. Another benefit of designing something like this yourself, rather than an off-the-shelf relay module, is that you can do away with any useless features you’ll never need (or add ones that aren’t available in commercial devices).

We can appreciate the efficiency gains this would make for our next project that needs a simple driver for a light, garage door opener, or any other binary electronic device. It can be a hassle to go find the correct transistor and relay, solder it all on the project board, and hope it all works. A pre-made solution solves all these issues, but we do wish the schematics were available to keep us from having to design our own. Driver boards are a pretty common project for all the different types of relays we see around here, so there is probably one available out there.