Fritzing diagram of connections between the Wemos D1 board, the TP4056 board, the pushbutton and the LiIon battery

Battery-Powered ESP8266 Sensor? Never Been Simpler

December 31, 2022 by Arya Voronova 23 Comments

Say, you’re starting your electronics journey with a few projects in mind. You have an ESP8266 board like the Wemos D1, a Li-Ion battery, you want to build a small battery-powered sensor that wakes up every few minutes to do something, and you don’t want to delve into hardware too much for now. Well then, does [Mads Chr. Olesen] have a tutorial for you! Here, you’ll learn the quick and easy way to get your sensor up and running, learn a few tricks for doing sleep Arduino environment, and even calculate how long your specific battery could last. Continue reading “Battery-Powered ESP8266 Sensor? Never Been Simpler” →

A closeup picture showing the jagged edge of the cut

Debugging Laser Cut Wobble, The Scientific Way

December 29, 2022 by Arya Voronova 23 Comments

[PWalsh] was using his lasercutter to cut acrylic, expecting the cuts to have a pleasantly smooth edge. Alas, the edges turned out to be wobbly and sandpaper-like, not smooth in the slightnest. Bummer! Internet suggested a stepper motor swap, but not much in the way of insights – and that would’ve been a royal pain for sure. How would you approach debugging such a problem? Well, [PWalsh] didn’t want to swap crucial components willy-nilly, going the scientific way instead, and breaks it down for us.

Having compiled an extensive list of possible places to look for a fault in, he started going through fundamental assumptions. Do other lasercutters experience this issue? No, even the cheap ones can cut things properly. Is it water level causing intermittent cooling? Nope, not that. Is it the stepping settings? Tweaked, not that. Laser pulsing frequency? No dice. Continue reading “Debugging Laser Cut Wobble, The Scientific Way” →

The Sweetest Glue In The World

December 29, 2022 by Jenny List 19 Comments

Perhaps we’re not alone in having a penchant for gummy sweets, but we have to admit to never following the train of thought shared by [Lost Art Press]. Upon finding that a hide glue ingredient was raw gelatin obtained from a confectionery company, they stored away the knowledge and eventually tried making some glue using Haribo Goldbears from a gas station.

Melting the anthropomorphised sweets in a pot with a little water produced a thin glue, which was tried on a couple of bits of wood. The test joint duly stuck together, and after a few weeks for it to set it was time to test it. Simply hitting it with a hammer caused the wood to fracture, but using more traditional hide glue dissolving techniques with water or alcohol gave the expected result of parting it.

So a pretty usable hide glue for woodworking can be made using gummy sweets. We think it’s pretty cool, but perhaps given how easy it is to buy either the real thing or a PVA-based alternative, that this is one for the MacGyver file. Should you ever find yourself stranded in a gas station unable to save the world for want of a bit of glue then now you have the crucial bit of knowledge. Until then, leave out Haribo Goldbears alone!

Thanks [Aaron Tagliaboschi] for the tip!

NTC Thermistor To ThingSpeak Meter Makes A Great IoT Starter Project

December 20, 2022 by Donald Papp 5 Comments

There are a lot of IoT solutions and frameworks out there, and [Davide] demonstrates how to make a simple data logging and tracking application with his ESP8266-to-ThingSpeak project, which reads up to four NTC (negative temperature coefficient) thermistors and sends the data to ThinkSpeak over WiFi.

IoT can be a pretty deep rabbit hole, so if you’re looking for a simple project to demonstrate the working parts and provide a starting point, the project’s GitHub repository might help you get started. We’ve also seen ThingSpeak used to track toilet paper sheet usage, which is a nice demonstration of how to interface to a physical object with moving parts.

On the other hand, if you find reading NTC thermistors to be the more interesting part, you’re in luck because [Davide] has more information about that along with a modified ESP8266 Arduino library. Watch a tour of his temperature logging hardware in action in the video, embedded below.

Continue reading “NTC Thermistor To ThingSpeak Meter Makes A Great IoT Starter Project” →

All About USB-C: Connector Mechanics

December 20, 2022 by Arya Voronova 30 Comments

There’s two cases when hackers have to think about USB-C connector mechanics. The first is when a USB-C connector physically breaks, and the second is when we need to put a connector on our own board. Let’s go through both of them.

Clean That Connector

What if a socket on your phone or laptop fails? First off, it could be due to dust or debris. There’s swabs you can buy to clean a USB-C connector; perhaps adding some isopropyl alcohol or other cleaning-suitable liquids, you can get to a “good enough” state. You can also reflow pins on your connector, equipped with hot air or a sharp soldering iron tip, as well as some flux – when it comes to mechanical failures, this tends to remedy them, even for a short period of time.

How could a connector fail, exactly? Well, one of the pins could break off inside the plastic, or just get too dirty to make contact. Consider a device with a USB-C charging and data socket, with USB 2.0 but without high-speed pairs – which is to say, sadly, the majority of the phones out there. Try plugging it into a USB-A charger using a USB-A to USB-C cable. Does it charge, even if slowly? Then, your VBUS pins are okay.

Plug it into a Type-C charger using a Type-C cable, and now the CC pins are involved. Does it charge in both orientations? Then both of your CC pins are okay. Does it charge in only one orientation? One of the CC pins has to be busted. Then, you can check USB 2.0 pins, used for data transfer and legacy charging. Plug the phone into a computer using a USB-A to USB-C cable. Does it enumerate as a device? Does it enumerate in both orientations? If not, you might want to clean D- and D+ pins specifically, maybe even both sets. Continue reading “All About USB-C: Connector Mechanics” →

Fixing (And Improving!) An Annoying Apartment Entry System

December 11, 2022 by Donald Papp 7 Comments

[Zak]’s two-floor apartment has a typical door entry control system, but the setup is less than ideally convenient. The wall-mounted telephone-like intercom is downstairs, but [Zak] is usually upstairs. What’s an enterprising hacker to do? Obviously the most elegant solution is to simply do without visitors in the first place, but [Zak] opted for a more full-featured solution to the problem.

The layout of the typical wall-mounted door intercom is less than ideal.

He fixed things with a custom ESP8285-based board that, with the help of opto-isolation, allows him to detect visitors and grant entry without having to be physically present at the wall-mounted intercom. It’s even integrated into Telegram, and has a few neat new features. Let’s take a look.

The first interesting bit is how [Zak] rolled his own opto-isolation. The door entry system uses 14 VAC and is frankly — electromagnetically-speaking — a very noisy device. Attaching GPIO pins directly to this system from the ESP board for interfacing is not an option. The solution in situations like this is to use opto-isolation, so that interfaced devices can be electrically isolated from one another.

Rather than use off-the-shelf options, [Zak] opted to keep things small and economical by rolling his own solution using side-mounted IR LEDs on the small interface PCB. LEDs can also act as photodiodes, so by pointing two LEDs directly at one another and driving one LED from the door control system and measuring the small amount of resulting current on the other LED, [Zak] can detect states without having to directly connect a GPIO pin.

Continue reading “Fixing (And Improving!) An Annoying Apartment Entry System” →

All About USB-C: Introduction For Hackers

December 6, 2022 by Arya Voronova 53 Comments

We’ve now had at least five years of USB-C ports in our devices. It’s a standard that many manufacturers and hackers can get behind. Initially, there was plenty of confusion about what we’d actually encounter out there, and manufacturer-induced aberrations have put some people off. However, USB-C is here to stay, and I’d like to show you how USB-C actually gets used out there, what you can expect out of it as a power user, and what you can get out of it as a hobbyist.

Modern devices have a set of common needs – they need a power input, or a power output, sometimes both, typically a USB2 connection, and often some higher-speed connectivity like a display output/input or USB 3. USB-C is an interface that aims to be able to take care of all of those. Everything aforementioned is optional, which is a blessing and a curse, but you can quickly learn to distinguish what to expect out of a device based on how it looks; if ever in doubt, I’d like to show you how to check.

Continue reading “All About USB-C: Introduction For Hackers” →