Hacking The Ortur Laser With Spoil Board, Z-Height, And Air Assist

March 23, 2021 by Al Williams 14 Comments

Last month in my hands-on review of the Ortur Laser I hinted that I had done a few things to make it work a little better. I made three significant changes in particular: I anchored the machine to a spoil board with markings, I added a moving Z axis to adjust focus by moving the entire laser head, and I added an air assist.

Turns out, you can find designs for all of these things all over the Internet and I did, in fact, use other people’s designs. The problem is the designs often conflict with one another or don’t exactly work for your setup. So what I’ll tell you about is the combination that worked for me and what I had to do to get it all working together. The air assist is going to take a post all by itself, but some of the attempts at air assist led to some of the other changes I made, so we’ll talk about it some in this post, as well.

One of the modifications — the spoil board mount — I simply downloaded and the link for that is below. However, I modified the moving Z axis and air assist parts and you can find my very simple modifications on Thingiverse. You’ll also find links to the original designs and you’ll need them for extra parts and instructions, too.

Continue reading “Hacking The Ortur Laser With Spoil Board, Z-Height, And Air Assist” →

How Laser Headlights Work

March 22, 2021 by Lewin Day 142 Comments

When we think about the onward march of automotive technology, headlights aren’t usually the first thing that come to mind. Engines, fuel efficiency, and the switch to electric power are all more front of mind. However, that doesn’t mean there aren’t thousands of engineers around the world working to improve the state of the art in automotive lighting day in, day out.

Sealed beam headlights gave way to more modern designs once regulations loosened up, while bulbs moved from simple halogens to xenon HIDs and, more recently, LEDs. Now, a new technology is on the scene, with lasers!

Continue reading “How Laser Headlights Work” →

The Devil Is In The Details For This Open Air Laser

March 17, 2021 by Tom Nardi 23 Comments

Normally, we think of lasers as pretty complex and fairly intimidating devices: big glass tubes filled with gas, carefully aligned mirrors, cooling water to keep the whole thing from melting itself, that sort of thing. Let’s not even get started on the black magic happening inside of a solid state laser. But as [Jay Bowles] shows in his latest Plasma Channel video, building a laser from scratch isn’t actually as difficult as you might think. Though it’s certainly not easy, either.

The transversely excited atmospheric (TEA) laser in question uses high voltage passed across a a pair of parallel electrodes to excite the nitrogen in the air at standard atmospheric pressure, so there’s no need for a tube and you don’t have to pull a vacuum. The setup shakes so many UV photons out of the nitrogen that it doesn’t even need any mirrors. In fact, you should be able to get almost all the parts for a TEA laser from the hardware store. For example, the hexagonal electrodes [Jay] ends up using are actually 8 mm hex keys with the ends cut off.

Continue reading “The Devil Is In The Details For This Open Air Laser” →

A Different Kind Of 3D Printer: Desktop Holograms

March 12, 2021 by Al Williams 38 Comments

Holograms aren’t new, but a desktop machine that spits them out could be available soon, presuming LitiHolo’s Kickstarter pans out. The machine will have a $1600 retail price and fits in a two-foot square. It can generate 4×5 inch holograms with 1mm hogels (the holo equivalent of a pixel).

The machine allows for 23 view zones per hogel and can create moving holograms with a few seconds of motion — like the famous kiss-blowing holograms.

Continue reading “A Different Kind Of 3D Printer: Desktop Holograms” →

Boxes.py Has Your Lasercut Box Needs Covered

March 10, 2021 by Elliot Williams 19 Comments

I needed something to test out a low-power laser cutter, and thought that some small cardboard boxes would fit the bill nicely, so off I went to scour the Interwebs for a quick-and-dirty finger-joint box generator. And the best of the best was to be found, drumroll please, on Hackaday.io. [Florian Festi]’s boxes.py not only has a sweet web interface, covers an absurd number of box styles, and includes kerf tests to ensure that your joints are tight, but it’s also written in easy-to-extend Python for when you have really particular needs.

But you won’t need to design anything of your own. There are already boxes with living hinges, boxes that fit 19″ racks, Eurorack skiff boxes with laser-cut mounting rails, and even a generic electronics project box with mounting ears for your PCB. Console2 has integrated clips on the rear service hatch.

You need a pentagonal prism with a round opening? What size? I guess a complete arcade-style console is technically a box. Naturally, there are also geartrains and even a robot arm design. Wait, what?

Each of the box designs is fully customizable, so it’s easy to make something like a box with customized dividers, where the different compartments are specified in a sweet text markup. [Florian]’s example box set for the game Agricola is amazing.

Underpinning the code is a LOGO-like finger-joint drawing routine. This makes it relatively easy to draw your own funny shapes, and have the hard work of thinking through the joining fingers taken care of by the computer. [Florian] seems open to taking pull requests for new box shapes, but I haven’t thought of one yet.

I can’t say enough about how cool boxes.py is, and most of the demo applications are worth a look on their own. This was an entry in the Hackaday Prize back in 2017, and it’s been growing and improving ever since. Way to go, [Florian] and Co.

Laser Focus Made Easier With IR Filter

March 9, 2021 by Al Williams 13 Comments

If you’ve used a diode laser engraver or cutter, you know that focus is critical. You’d think it would be relatively simple to get a sharp focus, but it isn’t that simple. [Makers Mashup] shows in a video how to use an adjustable IR filter to cut out all the light bleed to get a sharp image to make focusing simpler.

The filter he shows adjusts from 530nm to 750nm and is made to screw into a 72mm lens, but it works fine with your eyeballs, too. [Makers Mashup] says he’ll eventually make a stand for it so he can look through it with both hands free.

Continue reading “Laser Focus Made Easier With IR Filter” →

Laser Zap That Mosquito

March 8, 2021 by Al Williams 98 Comments

When we first heard of [Ildar Rakhmatulin’s] plan to use OpenCV on a Raspberry Pi to detect mosquitos and then zap them with a 1 watt laser, we thought it was sort of humorous. However, the paper points out that 700,000 people die each year from mosquito bites — we didn’t verify that, but according to the article that’s twice the number of people murdered each year. So the little pests are pretty effective assassins.

It looks as though the machine has been built, at least in a test configuration. A galvanometer aims the death ray using mirrors, and with the low power and lossy mirrors the mosquitos can only be a small distance from the machine — about a foot.

Continue reading “Laser Zap That Mosquito” →