Rosie The Robot Runs For Real

March 9, 2024 by Al Williams 2 Comments

On the recent 256th episode of the Hackaday podcast, [Kristina] mentioned her favorite fictional robot was Rosie from The Jetsons. [Robert Zollna] must agree since he built a reimagined Rosie and it even caught the notice of mainstream outlet People magazine.

We didn’t find much information outside of the TikTok video (see below; you can use the Guest button if you don’t have an account). However, there were a few clever ideas here. First, the robot mechanism is actually Rosie’s vacuum cleaner. Like a tail wagging a dog, an off-the-shelf floor vac tows the robot body.

Rosie herself is clearly an office chair base with an artistic body. The head rotates, and the mouth appears to open and close, so there’s apparently a little more electronics inside, but that’s nothing you couldn’t throw together with some RC servos and an ESP32.

Some videos cover the build so you might be able to glean more details, but the bite-sized videos aren’t very descriptive even though they are fun to watch. If you thought folks documenting their projects on YouTube was bad, you’re really gonna love the TikTok generation.

We like the look of Rosie, but as a practical matter, we need our robot vac to be smaller, not larger. However, using these off-the-shelf robots as a quick start for a robotics project is reasonable. Especially if you can pick up one cheap. Not that that’s a new idea. They even make stripped-down units with the intent that you don’t want to use them as cleaners.

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The $16 PCB Robot

March 6, 2024 by Al Williams 20 Comments

It is a fun project to build a simple robot but, often, the hardest part these days is creating the mechanical base. [Concrete Dog] has a new open source design for stoRPer that uses a PC board as the base. The board has a Raspberry Pi Pico and motor drivers. The modular design allows you to add to it easily and use custom wheels. The video below shows some treaded wheels and some mechanum wheels with gears.

There are mounting holes for sensors and also a way to put another deck above to hold other circuits, power, or whatever you like. There’s lots you could do with this as a starting point.

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Fail Of The Week: The Little Remote-Controlled Snowblower That Couldn’t

March 3, 2024 by Dan Maloney 17 Comments

[Punxatawny Phil]’s prognostications aside, winter isn’t over up here in the Northern Hemisphere, and the snow keeps falling. If you’re sick of shoveling the driveway and the walk and you don’t have a kid handy to rope into the job, relax — this rapidly assembled junkyard RC snowblower will do just as crappy a job while you stay nice and warm inside.

This build seemed to have a lot of potential at the start, based as it was on a second-hand track-drive snowblower, something that was presumably purpose-built for the job at hand. [Lucas] quickly got to work on it; he left the original gasoline engine to power the auger but took most of the transmission off so that each track could be driven separately with a wheelchair motor. That seemed like a solid idea as far as steering goes, but the fact that he chose to drive the 24 volt motors with a single 12 volt deep-cycle battery worked against him out in the snow.

With a battery upgrade for better traction, the snowblower actually got around in the snow pretty well. [Lucas] also added some nice features, like a linear actuator to remotely engage the auger — a nice safety touch when kids and pets are around — and a motor to control the direction of the chute. Even these improvements weren’t enough, though; it worked insofar as it moved snow from where it was to where it wasn’t, but didn’t really move it very far. To the casual observer, it seems like there’s just not enough weight to the machine, allowing it to ride up over the snow rather than scraping the driveway clean. Check out the video below and see what you think.

Now, we’re not picking on [Lucas] here. Far from it — we enjoyed this build as much as some of his other stuff, like his scratch-built CO2 laser tube and his potty-mouthed approach to Kaizen tool organization. We still think this one has a lot of potential, and we’re glad he vowed to continue working on it for next winter.

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Sketchy Logg Dogg Logging Robot Remote Control Hacking

February 20, 2024 by Maya Posch 9 Comments

When we last left [Wes] amidst the torn-open guts of his Logg Dogg logging robot, he had managed to revitalize the engine and dug into the hydraulics, but one big obstacle remained: the lack of the remote control unit. In today’s installment of the Logg Dogg series, [Wes] summarizes weeks of agony over creating a custom circuit based around a microcontroller, a joystick and a lot of relays and other bits and pieces to drive the solenoids inside the logging machine that control the hydraulics.

Giving the remote controller a bench test before connecting to the logging robot (Credit: Watch Wes Work)

Most of the struggle was actually with the firmware, as it had to not only control the usual on/off solenoids, but also a number of proportional solenoid valves which control things like the track speed by varying the hydraulic flow to the final drives.

This requires a PWM signal, which [Wes] generated using two MOSFETs in a closed-feedback system, probably because open loop controls with multi-ton hydraulic machinery are not the kind of excitement most people look forward to.

Ultimately he did get it sorted, and was able to take the Logg Dogg for its first walk since being rescued from a barn, which both parties seemed to rather enjoy. The background details of this machine and the project can be found in our first coverage.

We’re looking anxiously forward to the next episode, where the controller goes wireless and the sketchiness gets dialed down some more.

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Compact Cycloidal Drive Lives Inside This Custom Brushless Motor

February 16, 2024 by Dan Maloney 7 Comments

With the popularity of robot dogs, many people have gotten on the bandwagon and tried building DIY versions. Most of them end up attaching a gearbox to an off-the-shelf brushless motor and call it a day. Not everyone goes that way, though, which is why this internal cycloidal drive actuator caught our eye.

Taking design cues from the MIT Mini Cheetah, [Aaed Musa] approached his actuator from the inside out, literally. His 3D printed cycloidal gearbox is designed to fit inside the stator of a BLDC motor. And not just any BLDC motor, but one built mostly from scratch using a hand-wound — and unwound, and wound again — stator along with a rotor that started as a printed part but was eventually machined from steel. Apart from its fixed ring, the cycloidal drive was mostly 3D printed, with everything fitting nicely inside the stator.

The video below shows the design and assembly process as well as testing of the finished drive. It seems to do really well with speed and positional accuracy, and it delivers a substantial amount of torque. Maybe a little too much, though; testing it with a heavy weight on the end of an arm got the stator coils hot enough to warp the printed parts within. But no matter; this was only a prototype after all. [Aaed] says improvements are in the works, including replacing all the plastic parts with metal ones.

Need a little background on cycloidal drives? They’re pretty cool.

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Lawny Five Keeps Lawn Mowed, Snow Plowed

February 8, 2024 by Bryan Cockfield 10 Comments

Although there’s been considerable excitement over the past half century of a Jetsons-like robotic future, outside of a few niche uses of our day-to-day lives there hasn’t been much in the way of robotic assistants coming to ease our physical household workloads. Sure, robots exist in manufacturing and other industrial settings, but the vast majority of us won’t see a robotic revolution unless we make it for ourselves. To that end, [Jim] has begun construction of a robot that can at least mow his lawn and eventually plow his driveway, among other potential tasks.

The robot, called the Lawny Five, is a tracked vehicle currently under remote control but with a planned autonomous capability. The frame includes a set of caster wheels at the front to take advantage of the differential steering of the tracks, and between everything is where the mower, plow, or other tool can sit. The attachment system is based on a 2″ receiver hitch, allowing the robot to eventually change tools at will while still preserving the usefulness of the tools in their original state. The robotic platform has been tested with the mower on a wet lawn with a 20° slope and showed no signs of struggle (and didn’t damage the grass) so it’s ready to take on more challenging tasks now as well.

With the core of the build out of the way, [Jim] is well on his way to a robotic lawnmower and potentially even an autonomous one, not to mention one with interchangeable tools that he hopes will be put to work in other ways like parking his boat in a small space by his house. For those maintaining a piece of land a little more involved than suburban turfgrass, there are other robotic platforms capable of helping out farmers with things like planting, watering, and weeding.

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Building Robots With A 20×20 Grid

February 5, 2024 by Danie Conradie 15 Comments

On autonomous robots, the most difficult challenges usually lie in the software and electronic realms, but the mechanics can also be very time consuming. To help address this challenge, [Nikodem Bartnik] is working on the Open Robotic Platform (ORP), a modular robotics chassis system designed to make prototyping as easy and affordable as possible. Video after the break.

The ORP is governed by a set of design rules to maintain interchangeability. Most of the design rules are very open, but the cornerstone of ORP is its standardized mounting plates featuring a 20 mm grid pattern of 3.5 mm mounting holes. These plates can be stacked using connecting rods, creating a versatile foundation upon which various components can be mounted.

[Nikodem] is on a mission to create and collect an entire library of these modular components. From custom 3D-printed holders that accommodate sensors, motors, wheels and dev boards to homemade PCBs that snap directly onto the chassis, everything to get your robot rolling as soon as possible. While manufacturing methods and materials are not limited, 3D printing and laser cutting will likely be the most popular manufacturing technologies for making your own parts.

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