3D Printed RC Car Is Geared For Speed

September 13, 2023 by Lewin Day 7 Comments

You can always go out and buy an RC car off the shelf. However, it’s readily achievable to print your own design that has many of the features of off-the-shelf models, as demonstrated by [Jinan].

[Jinan] set about creating a rear-wheel-drive design with a low center of gravity for good handling. Two large 5.2 Ah batteries slung low in the chassis help keep the car planted when cornering. [Jinan] also developed a double-wishbone suspension setup up front to handle bumps with ease.

With his eyes on top speed, [Jinan] needed a drivetrain that could handle sustained high RPM operation without failure. During the development process, [Jinan] spent plenty of time learning about the mathematics behind gear shapes before relying on a built-in CAD generator to do the job for him. Armed with proper gearing, he focused on making sure the driveshafts and other links wouldn’t fail at speed.

[Jinan] doesn’t shy away from diving into the engineering of his design, analyzing failures and improving on his designs along the way. It’s no surprise his design was able to reach 66 km/h (41 MPH) after his rigorous development process. It’s compelling watching, and a great way to learn something.

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Building A Hydraulic Lego Excavator Using Standard Pneumatic Cylinders

August 21, 2023 by Maya Posch 12 Comments

Everyone already knows that Lego Technic is pretty rad when it comes to existing, pre-made kits, but there’s also quite a bit of hacking potential left. One such area is the lack of hydraulics in Lego Technic, an egregious oversight that [Brick Technology] simply had to correct. His effort results in a partially hydraulic, fully remote-controlled excavator. Rather than a traditional gear hydraulic pump as you’d expect in a real-life excavator, a custom peristaltic pump is used to move the fluid to the hydraulic cylinders (rams for our British and Oceanic friends).

The undercarriage is (sadly) purely electrical, with a slip-ring providing power to the electric final drives in the tracks, enabling it to spin around endlessly without limitations. Where the hydraulics come into play is in the excavator’s arm, with two hydraulic lift cylinders on the boom, one cylinder to control the stick, and a final cylinder to control the bucket. Rather than a hydraulic switch, the setup is simplified by using a single peristaltic pump per cylinder circuit.

Remote control and power are provided using the rather chonky BuWizz 3.0 Pro, which offers a wireless control link (here controlled using BrickController 2 on Android). Although original Lego cylinders were used, these are only intended for pneumatics, where it’s hoped that the used mixture of water and windscreen wiper fluid will prevent corrosion.

(Thanks to [Keith Olson] for the tip)

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A Bubble Machine Built From Scrap

August 20, 2023 by Al Williams 10 Comments

Not every project has to be an AI-powered particle accelerator using lasers. Sometimes simple projects can be very satisfying, and a simple project can be a great gateway to introduce a friend or a child to our hacker ways. That’s why we noticed [Crazy Science’s] bubble machine upcycled from a CD and a water bottle. It isn’t likely to figure in anyone’s Ph.D. dissertation any time soon, but that isn’t the point

Once you see the pictures, you can probably figure out how to build it. For extra points, consider scrounging everything from stuff you already have. We were curious about drilling holes in the CD as we’d imagine they’d crack with an ordinary drill bit. Apparently, a soldering iron will pierce the disk, but we would advise doing that in a well-ventilated area.

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The Egyptian Coin Box ‘Trick’

August 7, 2023 by Dave Rowntree 9 Comments

[James Stanley] likes to spend time making puzzles and gadgets for escape rooms, and decided for a change to try their hand at a bit of magic. The idea was to construct a ‘magic box’, in which a coin can be placed in one of a number of slots, and then be able to remotely be able to determine the slot by means unseen. Obviously, this is an electronics hack, with a neat package of sensor and radio comms hidden inside a stack of CNC-milled wood. Coin locations are transmitted via Bluetooth to a Bangle.js smartwatch, which vibrates according to the slot occupied, allowing [James] to predict where the coin was placed. Continue reading “The Egyptian Coin Box ‘Trick’” →

Making A Kid-Scale Apollo 11 Lunar Lander

August 5, 2023 by Donald Papp 21 Comments

If you’d like to see what goes into making a 1/3-scale Apollo 11 Lunar Module, [Plasanator]’s photos and build details will show off how he constructed one for a kid’s event that was a hit!

The photo gallery gives plenty of ideas about how one would approach a project like this, and readers will surely appreciate the use of an old frying pan as a concrete mold to create the lander’s “feet”. Later, a little paint makes the frying pan become a pseudo-antenna mounted on the lander’s exterior.

Inside, the lander has a control panel with a lot of arcade-style buttons and LED lighting. It’s pretty simple stuff, but livens things up a lot. Bright red lighting for the engine combined with a couple of slow strobe lights really makes it come alive in the dark. The gold foil? Emergency thermal blankets wrapped around the frame.

We happen to have the perfect chaser for this kid-scale lunar module: the Apollo 11 moon landing, recreated with animatronics and LEGO.

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What Does It Take For A LEGO Car To Roll Downhill Forever?

July 31, 2023 by Donald Papp 11 Comments

Cars (including LEGO ones) will roll downhill. In theory if the hill were a treadmill, the car could roll forever. In practice, there are a lot of things waiting to go wrong to keep this from happening. If you’ve ever wondered what those problems would be and what a solution would look like, [Brick Technology] has a nine-minute video showing the whole journey.

The video showcases an iterative process of testing, surfacing a problem, redesigning to address that problem, and then back to testing. It starts off pretty innocently with increasing wheel friction and adding weight, but we’ll tell you right now it goes in some unexpected directions that show off [Brick Technology]’s skill and confidence when it comes to LEGO assemblies.

You can watch the whole thing unfold in the video, embedded below. It’s fun to see how the different builds perform, and we can’t help but think that the icing on the cake would be LEGO bricks with OLED screens and working instrumentation built into them.

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A Nifty 3D Printed RC Car

July 27, 2023 by Lewin Day 9 Comments

Once upon a time, a remote controlled (RC) car was something you’d buy at Radio Shack or your local hobby store. These days, you can print your own, complete with suspension, right at home, as this project from [Logan57] demonstrates.

The design uses standard off-the-shelf hobby-grade components, with a brushed motor and controller for propulsion, and small metal gear servo for steering. The latter is a smart choice given there’s no servo saver in the design. Save for the fasteners and bearings, all the other parts are 3D printed. The hard components are produced in PETG or PLA, while flexible TPU is used for both the tires and the spring elements in the suspension system. It’s a double-wishbone design, and should serve as a good education should you later find yourself working on a Mazda Miata.

Building your own RC car isn’t just fun, it opens up a whole realm of possibilities. Sick of boring monster trucks and race cars? Why not build a 10×10 wheeler or some kind of wacky amphibious design? When you do, we’ll be waiting by the tipsline to hear all about it. Video after the break.

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