An Open-Source Ebike Motor Controller

DIY e-bikes are often easy to spot. If they’re not built out of something insane like an old washing machine motor, the more subtle kits that are generally used still stand out when compared to a non-assisted bike. The motors tend to be hub- or mid-drive systems with visible wires leading to a bulky battery, all of which stand out when you know what to look for. To get a stealthy ebike that looks basically the same as a standard bicycle is only possible with proprietary name-brand solutions that don’t lend themselves to owner repair or modification, but this one has at least been adapted for use with an open source motor controller.

The bike in use here is a model called the Curt from Estonian ebike builder Ampler, which is notable in that it looks indistinguishable from a regular bicycle with the exception of the small 36-volt, 350-watt hub motor somewhat hidden in the rear wheel. [BB8] decided based on no reason in particular to replace the proprietary motor controller with one based on VESC, an open-source electric motor controller for all kinds of motors even beyond ebikes. Installed on a tiny Arduino, it fits inside the bike’s downtube to keep the stealthy look and can get the bike comfortably up to around 35 kph. It’s also been programmed to turn on the bike’s lights if the pedals are spun backwards, and this method is also used to change the pedal assist level, meaning less buttons and other user-interface devices on the handlebars. Continue reading “An Open-Source Ebike Motor Controller”

An ebike motor with the controller cover removed. A number of wires and connectors take up most of the space in the cavity.

Open Brain Surgery For EBikes And EScooters

Personal Electric Vehicles (PEVs) all contain the same basic set of parts: a motor, a battery, a motor controller, some sensors, and a display to parse the information. This simplicity allowed [casainho] to develop a custom controller setup for their own PEVs.

Built around the venerable VESC motor controller, [casainho]’s addition is the EBike/EScooter board that interfaces the existing motor of a device to the controller. Their ESP32-powered CircuitPython solution takes the sensor output of a given bike or scooter (throttle, cadence, or torque) and translates it into the inputs the controller uses to set the motor power.

They’ve also designed an ESP32-based display to interface the rest of the system to the user while riding. Since it also runs CircuitPython, it’s easy to reconfigure the functions of the three button device to display whatever you’d like as well as change various drive modes of your system. I know I’d love to see my own ebikes have a different mode for riding on road versus on shared paths since not getting run over by cars and not harassing pedestrians aren’t going to have the same power profile.

If you want to find more ways to join the PEV revolution, check out this wild omni-wheeled bike or this solar car built from two separate e-bikes. If that doesn’t suit your fancy, how about an off-label use for an e-bike battery to power your laptop off grid?

Behold The Mega-Wheelie, A Huge One-Wheeled Electric Skateboard

DIY electric personal vehicles are a field where even hobbyists can meaningfully innovate, and that’s demonstrated by the Mega-Wheelie, a self-balancing one-wheeled skateboard constructed as an experiment in traversing off-road conditions.

[John Dingley] and [Nick Thatcher] have been building and testing self-balancing electric vehicles since 2008, with a beach being a common testing ground. They suspected that a larger wheel was the key to working better on rough ground and dry sand and tested this idea by creating a skateboard with a single wheel. A very big, very wide wheel, in fact.

The Mega-Wheelie houses a 24V LiFePO4 battery pack, 450 W gearmotor with chain and sprocket drive, SyRen motor controller from Dimension Engineering, Arduino microcontroller, and an inertial measurement unit to enable the self-balancing function. Steering is done by leaning, and the handheld controller is just a dead man’s switch that disables the vehicle if the person piloting it lets go.

Design-wise, a device like this has a few challenging constraints. A big wheel is essential for performance but takes up space that could otherwise be used for things like batteries. Also, the platform upon which the pilot stands needs to be as low to the ground as possible for maximum stability. Otherwise, it’s too easy to fall sideways. On the other hand, one must balance this against the need for sufficient ground clearance.

Beaches are rarely covered in perfectly smooth and firm sand, making them a good test area.

In the end, how well did it work? Well enough to warrant a future version, says [John]. We can’t wait to see what that looks like, considering their past 3000 W unicycle’s only limitation was “personal courage” and featured a slick mechanism that shifted the pilot’s weight subtly to aid steering. A video of the Mega-Wheelie (and a more recent unicycle design) is embedded just below the page break.

Continue reading “Behold The Mega-Wheelie, A Huge One-Wheeled Electric Skateboard”

Open Source Key Programmer For HiTag2 Keys

Hitag transponders have been used in a wide variety of car keys as a protective measure against hot-wiring and theft. They’re also a reason why it’s a lot more expensive to get car keys duplicated these days for many models that use this technology. However, there is now an open source programmer that works with these transponder keys, thanks to [Janne Kivijakola].

The hack uses an old reader device salvaged from a Renault in a scrapyard, hooked up to an Arduino Mega 2560 or Arduino Nano. With this setup, key transponders can be programmed via a tool called AESHitager, which runs on Windows. It’s compatible with a variety of Hitag transponders, including Hitag2, Hitag3, and Hitag AES, along with the VVDI Super Chip and certain types of BMW keys.

If you’ve been having issues with coded keys, this project might just be what you need to sort your car out. Everything you need is available on GitHub for those wishing to try this at home. We’ve seen some interesting hacks in this space before, too. Video after the break.

Continue reading “Open Source Key Programmer For HiTag2 Keys”

Level Your Trailer Or RV With This Nifty Helper Device

Getting your RV or trailer parked nice and level is key to getting a good night’s sleep. Traditional methods involve bubble levels and trial and error, but [MJCulross] wanted something better. Enter the Teensy RV Leveling Helper.

The device uses an accelerometer to detect the pitch and roll angles of the RV. It then displays these on a small screen, and performs calculations on how much the RV must be raised at each corner to bring it level. The RV’s width and wheelbase can be entered via a simple touchscreen interface to ensure the calculations are correct. There’s also a trailer mode which calculates three-point leveling figures for the wheels and the hitch, as opposed to the four-wheeled RV mode.

The result is that the correct leveling blocks can be selected first time when parking up the RV or trailer. It’s a lot less tedious than the usual method of parking, leveling, checking, and then leveling again.

We don’t see a lot of camper hacks around here, but we’ve noticed a new trend towards lightweight cycle campers in recent years. If you’ve found your own nifty hacks for your home on the open road, don’t hesitate to let us know!

A Quick And Stealthy Mobile Slot Antenna From Copper Tape

[Ben Eadie (VE6SFX)] is at it again with the foil tape, and this time he’s whipped up a stealthy mobile sunroof antenna for the amateur radio operator with the on-the-go lifestyle.

You may recall [Ben]’s recent duck tape antenna for the 70-cm ham band, an ultra-lightweight design that lends itself to easy packing for portable operation. The conductors in that antenna were made from copper foil tape, a material that’s perfect for all sorts of specialized applications, like the slot antenna that he builds in the video below. In the ham world, slot antennas are most frequently seen cut into the main reflector of a direct satellite dish, often in hopes of avoiding the homeowner association’s antenna police. Even in the weird world of RF, it’s a strange beast because it relies on the absence of material in a large planar (or planar-ish) conductive surface.

Rather than grabbing an angle grinder to make a slot in the roof of his car, [Ben] created a “virtual” slot with copper tape on the inside of his car’s sunroof. His design called for a 39″ (0.99-m) slot, so he laid out a U-shaped slot to fit the window and outlined it with copper foil tape. His method was a little complex; he applied the copper tape to a transparent transfer film first, then stuck the whole thing to the underside of the glass in one go. It didn’t quite go as planned, but as he learned in the duck tape antenna, the copper tape makes it easy to repair mistakes. A BNC connector with pigtails is attached across the slot about 4″ (10 cm) up from the end of one of the short legs of the slot; yes, this looks like a dead short, but such are the oddities of radio.

Is it a great antenna? By the numbers on [Ben]’s NanoVNA, not really. But any antenna that gets you heard is a good antenna, and this one was more than capable in that regard. We’ll have to keep this in mind for impromptu antennas and for those times when secrecy is a good idea.

Continue reading “A Quick And Stealthy Mobile Slot Antenna From Copper Tape”

Tank Boots Are A Dangerous Way To Get Around Town

Rollerskates are all well and good, but they’re even more fun when they’re powered. Then again, why stick with wheels, when you can have the off-road benefits of tracked propulsion? That’s precisely what [Joel] was thinking when he built this impressive set of Tank Boots.

The build uses a set of tracks from a tracked snowblower, sourced for $50. The tracks are a simple design sans suspension, consisting of a pair of plastic wheels inside the tracks and run via a chain drive. Each snowblower track was given a metal frame with a ski boot and a motor, gearbox, and controller straight out of a power drill. Power was courtesy of a lithium-polymer battery pack.

Riding the boots isn’t easy, with falls and tumbles rather common. Regardless, they get around great offroad in a way that regular rollerblades never could. Bolted together, they make a great tank chair, too. We’ve actually looked at the benefits of tracks versus wheels before, too. Video after the break.