Front of PCB for "SMT Garden" with glowing LEDs

Surface Mount Soldering Practice For Budding Electrical Engineers

October 4, 2022 by Abe Connelly 10 Comments

Electronics components are steadily moving away from through hole parts to using surface mount technology (SMT) exclusively. While the small size of the SMT components can be intimidating, with a little practice, soldering can come pretty naturally. To help folks get over their fear of soldering small parts, [Alpenglow Industries] have created a charming board to practice SMT soldering skills on.

[Alpenglow Industries] board, called the “SMT Garden”, combines a variety of SMT sizes ranging from 0402 to 1206 with beautiful PCB artwork to highlight the variety of LEDs on board. [Alpenglow Industries] provides detailed instructions on the various aspects of SMT soldering including what the terminology is and providing various techniques to help in soldering. The boards have practice “stalks” of surface mount component pads, so that folks can practice on columns of similarly sized SMT components to perfect their technique. The training stalks themselves aren’t functional but are there to provide practice for when folks feel comfortable soldering the LEDs, 555 timer and inverter chips to make the board functional.

[Alpenglow Industries] have provided all the KiCAD project files, gerbers and schematics available online. SMT soldering is more accessible than ever and when you can even use your phone as a microscope, it’s a good excuse to try it out, if you haven’t already.

Big Noise From A 555 And A Little Embroidery

September 14, 2022 by Lee Wilkins 3 Comments

[Sam Topley] specializes in making textile based, electronic instruments and sculptures using embroidery, and this little hoop packs some serious sound (Nitter).

The circuit is a riff on a classic 555 timer circuit, which produces a signal that is modulated by applying pressure conductive textile in different ways. The signal is then piped through a system built in a visual coding interface called MaxMSP, which allows [Sam] to get specific on how to control it. The program shifts the pitch and applies filtering, producing a dynamic dial-up tone-like sound as the user interacts.

To top it off, [Sam] uses vintage resistors and tropical fish capacitors from the 60s that compliment the visual design and match the embroidery floss, they’re both beautiful and functional! This isn’t the only circuit of this kind [Sam] has made, she also produces tons of e-textile radios using similar techniques. We love how this project spans a ton of areas, analog circuitry, vintage tech, and soft circuits!

While we don’t see too many projects involving them come our way, e-textiles are certainly a fascinating topic. Our coverage of 2018’s “eTextile Spring Break” in New York is a must-read if you’re interested in exploring this technology, and the relatively recent news that MIT has developed a washable LED fabric has us hoping we’ll see more projects like this in the near future.

Modules described in the article (two copies of the challenge shown, so, two lines of modules)

Spaceship Repair CTF Covers Hardware Hacker Essentials

March 3, 2022 by Arya Voronova 15 Comments

At even vaguely infosec-related conferences, CTFs are a staple. For KernelCon 2021, [Tyler Rosonke] resolved to create a challenge breaking the traditions, entertaining and teaching people in a different way, while satisfying the constraints of that year’s remote participation plans. His imagination went wild in all the right places, and a beautifully executed multi-step hardware challenge was built – only in two copies!

Story behind the challenge? Your broken spaceship has to be repaired so that you can escape the planet you’re stuck on. The idea was to get a skilled, seasoned hacker solving challenges for our learning and amusement – and that turned out to be none other than [Joe “Kingpin” Grand]!

The modules themselves are what caught our attention. Designed to cover a wide array of hardware hacker skills, they cover soldering, signal sniffing, logic gates, EEPROM dumping and more – and you have to apply all of these successfully for liftoff. If you thought “there’s gotta be a 555 involved”, you weren’t wrong, either, there’s a module where you have to reconfigure a circuit with one!

KernelCon is a volunteer-driven infosec conference in Omaha, and its 2022 installment starts in a month – we can’t wait to see what it brings! Anyone doing hardware CTFs will have something to learn from their stories, it seems. The hacking session, from start to finish, was recorded for our viewing pleasure; linked below as an hour and a half video, it should be a great background for your own evening of reverse-engineering for leisure!

This isn’t the first time we’ve covered [Tyler]’s handiwork, either. In 2020, he programmed a batch of KernelCon badges while employing clothespins as ISP clips. Security conferences have most certainly learned just how much fun you can have with hardware, and if you ever need a case study for that, our review of 2019 CypherCon won’t leave you hanging.

Continue reading “Spaceship Repair CTF Covers Hardware Hacker Essentials” →

555 Teardown Isn’t Just A Good Time, It’s To Die For

January 25, 2022 by Ryan Flowers 10 Comments

It seems only appropriate that hot on the heels of the conclusion of Hackaday’s 555 Timer Contest that [Ken Shirriff] posts a silicon die teardown of an early version of a hacker’s favorite chip, the 555.

Starting with a mystery chip from January 1973, [Eric Schlaepfer] painstakingly sanded down the package to reveal the die, which he deemed to be a 555 timer. Why didn’t they know it was a 555 timer to start? Because the package was not marked with “555” but rather some other marks that you can see in the blog post.

In addition to a great explanation of how the 555 works in general, [Ken] has taken a microscopic look at the 555 die itself. The schematic of a 555 is easily available, and [Ken] identifies not just sections of the die but individual components. He goes further yet by explaining how the PNP and NPN resistors are constructed in silicon. There’s also a nice and juicy bit of insight into the resistors in the IC, but we won’t spoil it here.

Be sure to show your love for the winners of the 555 contest, or at the very least check out the project that took the stop spot: a giant sized 555 that you don’t need a microscope to see inside of.

Congratulations Winners Of The 555 Timer Contest!

January 20, 2022 by Elliot Williams 25 Comments

Sometimes the best inspiration is limitation. The 555 timer does “one thing” — compares a voltage to a couple thresholds and outputs a signal accordingly. It’s two comparators, a voltage ladder, and a flip-flop. And yet, it’s the most sold single chip of all time, celebrating its 50th birthday this year! So when Hackaday runs a 555 Timer Contest, hackers of all stripes come out with their best work to show their love for the Little DIP That Could.

The Winners

Far and away the favorite entry was the Giant 555 Timer by [Rudraksha Vegad]. Every one of our judges rated it in the top five, and it took top honors twice. On its face, this is a simple “giant 555 in a box” build, but have a look under the hood. Each sub-module that makes up the 555 — comparators, flip-flop, and amplifier — are made from salvaged discrete parts in actual breadboard fashion, soldered to brass nails hammered into wood. As an end product, it’s a nice piece of woodworking, but as a process of creation, it’s a masterwork in understanding the 555 at its deepest level. We should all make one!

The Menorah555 is a simple design with some very nice tricks up its sleeve. Perhaps the cutest of which is pulling the central candle out and lighting the others with it — a trick that involves a supercapacitor and reed switches. Each of the candle lighting circuits, however, use a 555 timer both for its intended purpose of providing a timed power-on reset pulse, and another 555 is used as a simple flip-flop. It’s a slick design, and a great user interaction.

The Cyclotone Mechanical Punk Console Sequencer is a rotating tower of circuit sculpture and noisemakers. This one looks great, is amazingly well documented in the video series, and uses a billion clever little tricks along the way. The 555’s role? Each of the four levels is the classic Atari Punk Console circuit.

All three of these projects win a $150 shopping spree at Digi-Key. That’s a lot of timers!

Continue reading “Congratulations Winners Of The 555 Timer Contest!” →

Honda Ignition Coils Sing The Song Of Their People

January 11, 2022 by Tom Nardi 7 Comments

High-voltage experimenters have been using automotive ignition coils to generate impressive sparks in the home lab for decades, and why not? They’re cheap, easily obtainable, and at the end of the day, producing sparks is literally what they’re designed to do. But that doesn’t mean there isn’t room for improvement.

In his latest Plasma Channel video [Jay Bowles] revisits this classic experiment, bringing to bear the considerable high-voltage experience he’s gained over the last several years. Building on an earlier setup that used a single Honda ignition coil, this new dual-coil version can produce up to 60,000 volts and is driven by a cleaner and more reliable circuit based on the iconic 555 timer. A pair of potentiometers on the front of the driver can adjust its square wave output from 1 to 10 kilohertz manually, while a commercial Bluetooth audio receiver tied into the 555 circuit allows the output to be modulated by simply playing audio from a paired device.

Continue reading “Honda Ignition Coils Sing The Song Of Their People” →

Custom Christmas Light Controller Blocks Blinks

December 27, 2021 by Tom Nardi 8 Comments

Finding that his recently purchased LED Christmas lights defaulted to an annoying blinking pattern that took a ridiculous seven button presses to disable each time they were powered up, [Matthew Millman] decided to build a new power supply that keeps things nice and simple. In his words, the goal was to enable “all lights on, no blinking or patterns of any sort”.

Connecting the existing power supply to his oscilloscope, [Matthew] found the stock “steady on” setting was a 72 VAC peak-to-peak square wave at about 500 Hz. To recreate this, he essentially needed to find a 36 VDC power supply and swap the polarity back and forth at the same frequency. In the end the closest thing he could find in the parts bin was a HP printer power supply that put out 30 volts, so the lights aren’t quite as bright as they were before, but at least they aren’t blinking.

To turn that into a pair of AC square waves, the power supply is connected to a common L298 H-Bridge module. You might expect a microcontroller to show up at this point, but [Matthew] went old school, and created his two alternating 500 Hz square waves with a 555 timer and a 74HC74D dual flip-flop.

Unfortunately, he didn’t have the time to get a custom PCB made before Santa’s big night. Though as he points out, since legitimate L298s are backordered well into next year anyway, having the board in hand wouldn’t have helped much. The end result is that the circuit has to live on a breadboard for the current holiday season, but hopefully around this time next year we’ll get a chance to see the final product.